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　　新浦化学(泰兴)有限公司系新加坡新浦化学私营有限公司全资子公司，位于泰兴经济开发区疏港路1#。公司成立于1995年12月30日，经过数次扩建和发展，现有年产75万吨离子膜烧碱装置、年产50万吨氯乙烯装置、年产32万吨苯乙烯装置、年产18.5万吨硝基苯装置、年产13万吨苯胺装置和自备热电厂。现投资总额为71052万美元，注册资本为35400万美元。2016年，成立新浦烯烃(泰兴)有限公司，建设110万吨/年轻烃综合利用项目;成立新浦化学(仓储)有限公司，建设40万立方米轻烃仓储项目。
　　新浦化学已经采用了近5套横河的DCS系统，还有变送器、流量计、PH计、色谱等产品。本项目中，横河电机(中国)有限公司成功的将离子膜烧碱四期所用旧系统替换为CENTUM VP R5控制系统。
　　挑战与解决方案
　　这个项目是烧碱四期改造项目，烧碱四期项目是一套年产15万吨烧碱、4.5万吨苯胺的装置，于2006年正式投产。经过一段时间的使用后，由于旧系统设备老化，后经过双方技术确认后决定更换为横河电机的DCS控制系统。
　　本次烧碱四期DCS系统改造工程包含烧碱和苯胺两个装置，总点数为1800点。项目面临的挑战是，要在保持原先现场电缆和机柜不被更换的前提下，仅将原先系统软硬件改造为当时横河电机最新的CENTUM VP R5控制系统。该装置已投运多年，用户为确保改造项目完成后的一致性，要求所有资料必须从原系统中导出。横河电机必须在规定时间内独立完成软硬件的调研工作，确保控制功能的完整性和一致性。停车改造时间仅为10天。项目工期紧凑，难度比较大。而且为了保证硬件的可靠性，在没有机柜的条件下，利用安装板完成出厂测试。
　　为此，横河电机(中国)有限公司成立了由工程、技术、营业人员组成的专门项目组，借助横河电机自主开发的系统升级工具，对该项目实施升级改造。由于采用专用升级工具，不仅大幅提高了前期对原系统软硬件调研的工作效率，也保证了项目的质量。通过用户的积极配合和横河电机的共同努力，加强工程各阶段与客户的充分沟通，仅用了5天的停车时间就圆满完成了本次改造工程，装置于2015年十一国庆前夕顺利按计划一次开车成功，并平稳运行至今。

GETTYS M231-H60A-300S USPP M231H60A300S

Siemens 6ES5 434-7LA12 6ES54347LA12

Siemens S5 6ES5 928-3UB21 S5 6ES5928-3UB21 CPU CPU928B

SIEMENS 6ES5 460-7LA13 6ES5460-7LA13

SIEMENS S5 11 SLOT RACK 6ES57003LA12 6ES5-700-3LA12

Siemens 6ES5 452-8MR11/6ES5452-8MR11 OUTPUT RELAY 30VDC 230VAC XLNT

Siemens SIMULATOR MODULE INPUT/OUTPUT 6ES5-788-8MA11

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Siemens Simodrive 6SE1200-1GA36-2

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HP ProCurve Switch FL 10-Ports 100/1000BaseT Interface Module J8734A

XpressKIT Interface and Bypass Modules from Directed Electronics DLPK

SIEMENS 6ES5-095-8MA02 6ES5095-8MA02 CPU

Siemens Micromaster 6SE6400-0AP00-0AB0 Advanced Operator Panel

Omron CJ1W-DA041

Schneider Modicon AS-BDEP-216 Input Module 16-Point -

Schneider Modicon AS-212P-210 NSFP AS212P210

Schneider Modicon AS-J812-000 USPP ASJ812000

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Schneider Modicon DEP216/AS-BDEP-216

Schneider Modicon /AS-P421-431 Auxilliary Power Supply UGC

Simply Automated UMI-32-W UPB Input Output Module3 In 2 Out

Schneider TSX08CD12R8AS Telemecanique MODICON TSX NESA

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SIEMENS 505-4832 OUTPUT MODULE 5054832

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Devantech USB to I2C Communications Module

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Advantech ADAM-5060

ALLEN-BRADLEY 77131-015-51 Hardware Kit

ABB 3BSE010535R1 SE02354560 PM645B (3BSF 010 535 R1 )

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A06B-6079-H101 FANUC DRIVES

8000XLCVD TOSHIBA MONITORS CRT REMANUFACTURED

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KEYENCE CORP WD310 NSFP WD310

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YASKAWA ELECTRIC USAMED-30MA2T NSFP USAMED30MA2T

OMRON F10-S50R USPP F10S50R

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Siemens OP37 6AV3637-1LL00-0FX1 Membrane Keypad ping Worldwide

QX41 Mitsubishi PLC 32 Point DC Input

GENICOM CA20160-B81X SERIAL INTERFACE MODULE

Texas Instruments Field Interface Module 505-7201

SIEMENS 220uF 450V Capacitor 36 x 36mm

Siemens EM277 6ES7 277-0AA22-0XA0 6ES72770AA220XA0 NIB

Modicon PC-0984-685

Schneider Modicon Model AS-B558-001 Output Module

Schneider Modicon AS-BDEP-215 FACTORY SEALED INPUT MODULE 16 POINT 5V TTL ASBDEP215

Schneider Modicon AS-C484-266 USPP ASC484266

Schneider Modicon AS-J812-000

Schneider Modicon AS-H827-100 11 Slot Rack Chassis

Schneider Modicon J892 REMOTE I/O PROCESSOR MODULE AS-J892-001

Schneider Telemecanique USB to RS485 Converter TSXCUSB485 in box

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PSC Falcon 4220 Windows CE .NET PDA

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Indramat Communication Module RMK12.2-IBS-BKL 25965

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA2SINUMETIK 840D NCU-BOX 6FC52476FC5356 #BBB

SIEMENS Sinumerik 820G 6FC3801-3AC-Z 6FC8504-1AX00 CRT Monitor Operator Panel

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Allen-Bradley Panelview 900 Cat 2711-K9A1 706HT

5389 OMEGA MOBILE CORDER DATA LOGGER RD MV-208-2 2005

ABB SERVO MOTOR 3HAC17336-1/01

A06B-0153-B075#0008 FANUC SERVO MOTORS REMANUFACTURED

700pcs Mitsubishi InGaAsP-MQW-FP 1310nm 7mw Lens-Cap Laser Diode ML720J8S-25A

QUALITROL IDM-T2-IDM-DAU-DFRO-U/G NSPP IDMT2IDMDAUDFROU

ALLEN BRADLEY 1785-L20C USPP 1785L20C

ALLEN BRADLEY 1336VT-B015-EAN-FA2-L1 USPP 1336VTB015EANFA1

GENERAL ELECTRIC DS3800NEPA1E1D USPP DS3800NEPA1E1D

TEXAS INSTRUMENTS PLC 6EA1710-0AA00-2AA1 USPP 6EA17100AA002AA1

STRONGARM 502-LM2000-242108 USPP 502LM2000242108

ENGELHARD 2051 NSFP 2051

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SIEMENS 6ES5 306-7LA11 -- 6ES53067LA11

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Siemens 6DS1731-8EA 6DS17318EA in Box, Seal opened,

Siemens LOGO! 24RCL PLC 6ED1053-1HB00-0BA2

RME HDSPE PCI EXPRESS CARD INTERFACE MULTIFACE DIGI

Telemecanique TSXRAM328

SIEMENSprogramme interface module C79458L7000B18 for industry use

Wago 750-333 PROFIBUS DP/V1 FIELDBUS COUPLER

SIEMENS 840D OP031 6FC5203-0AB11-0AA0

Modicon AS-T151-000

Schneider Modicon AUTOMATION TSX COMPACT DAP 216 AS-BDAP-216 OUTPUT MODULE NO WIRES

Schneider Modicon AEG/GOULD// AS-B875-111 ANALOG INPUT MODULE XLNT

Schneider Modicon AS-B882-239 USPP ASB882239

Schneider Modicon AS-884A-311

Schneider Modicon OUTPUT MODULE AS B872 200

Schneider Modicon AS-P120-000 Power Supply H19 817

SCHNEIDER AUTOMATION AS-BDAP-218 OUTPUT MODULE

SIEMENS 455-IOEX SIMATIC TI405 INPUT/OUTPUT EXPANSION MODULE

RELIANCE ELECTRIC 45C-201C USPP 45C201C

Siemens 6ES7322-1HH01-0AA0 OUTPUT MODULE

SIEMENS Sinumerik Simodrive Sirotec cable lead 6FX2002-3AC02-1AB0

OMRON SYSMAC C200H-ASC02 ASCII UNIT COMMUNICATIONS MODULE

SIEMENS SIMO DRIVE 1P 1P 6SN1124-1AB00-0AA1

SIEMENS SINUMETIK 840D NCU-BOX 13A 6FC5247-0AA00-0AA26FC5356-0BB11-0AE0

SIEMENS QTY 10 OP015 6FC5203-0AF03-0AA0 Membrane Keypad

AllenBradley1771-OQ16/CIsolatedDCOutputModuleB01

Allen Bradley SLC500 Output Module 1746-OW16 Sec C

ABB NDCU-11C

ZSD250-30-19 Zero Star Seiki High Precision Roll Leveller Straightener 1992

(X7-5) 1 MICRO MOTION 1700113ABAEZZZ TRANSMITTER & MASS FLOW SENSOR X7-5

MODICON 372-SPU-78001PSTE NSFP 372SPU78001PSTE

ALLEN BRADLEY 1392-B100-RK-MC-A-H-D1 USPP 1392B100RKMCAHD1

GENERAL ELECTRIC FVK37ED6 USPP FVK37ED6

FOXBORO FX-135TG NSFP FX135TG

SIEMENS 6FM1-470-3AA25 USPP 6FM14703AA25

SCP 00033330-00 USPP 0003333000

YASKAWA ELECTRIC CIMR-V7CU47P5 NSFP CIMRV7CU47P5

Siemens 6ES5 615-0UA11 6ES56150UA11

Siemens Positioning Module 6ES5 266-8MA11 SURPLUS OPENED BOX

SIEMENS 6ES5456-7LA11 6ES5 456-7LA11S5-115U 456-7 Digital Output

Siemens 6ES5 420-8MA11 USPP 6ES54208MA11

Siemens S5 PLC 6ES5 306-7LA11 Interface Lead

Siemens CPU 221 6ES7 211-0BA23-0XB0 6ES7211-0BA23-0XB0

Sharp JW50H JW-50CUH JW50CUH Control Module

Square D 8030 PS-30

SIEMENS 3RK2200-0CE02-0AA2 INTERFACE MODULE 3RK22000CE020AA2 BRAND

WE SHIP SAME PVDM2-32 CISCO 32-channel Packet Fax/Voice DSP Module

Siemens 6GF1018-2AA Vision Sensor

Siemens TP177A 6AV6 642-0AA11-0AX1 Protective Film

Schneider Modicon SEALEDAUTOMATION DTA200/AS-HDTA-200

Schneider Modicon AS-BDEP-220 INPUT MODULE ASBDEP220

Schneider Modicon AS-B804-116 OUTPUT MODULE 115VAC

Schneider Modicon LOCAL I/O INTEFACE EXPANDER MODEL AS-J200-001

Schneider Modicon AS-J890-001

Schneider Modicon AS-B875-101 Analog Input ASB875101 An In

SchneiderElectricXBTGT4330Panel

SIEMENS 6ES7 331-7PF11-0AB0 INPUT MODULE 6ES73317PF110AB0

SBI-7126T-T1L 2TB SATA Blade Server 2x 2.53GHz Nehalem

Siemens HMI 6AV6 642-0BD01-3AX0 NIB 6AV66420BD013AX0

SIEMENS Sinumerik 6FX1151-1BC01 Videoint Col .

Siemens 6GK1543-0AA01 Communication Processor Module SIMATIC with Warranty

SIEMENS 6SN1130-1AA11-0CA0 NSFP 6SN11301AA110CA0

SIEMENS 6SN1118-0NH01-0AA0 6SN1 118-0NH01-0AA0 SIMODRIVE 611-U Control Unit QTY

SIEMENS 6FC5-203-0AB12-0AA0 USPP 6FC52030AB120AA0

AllenBradleyPanelviewPlus10002711P-RDK10C/B2711PRDK10C

Allen nBradlet 1771-OAD C Rev E01 AC Output Module

ABB DRAW-OUT KIT CAT#K7WR-H REAR CONNECTION S7 HORIZONTAL NIB

Adept Technology 90400-81021 EXC Controller Robot

(6846) Reliance Electric High Speed Driver 0-54200-3 (6846)

INDRAMAT TDM1.2-050-300-W1-000 NSPP TDM12050300W1000

WESTINGHOUSE 4D14854G02 USPP 4D14854G02

FANUC A06B-6059-H003 NSFP A06B6059H003

DYNAVISION S-16-24 USPP S1624

RELIANCE ELECTRIC 801429-1SD USPP 8014291SD

NIPPON DENSO US-241 USPP US241

NACHI MDM212HIV USPP MDM212HIV

Siemens 6ES5 431-4UA12 6ES54314UA12

Siemens 6ES5-900-7AD11/6ES5900-7AD11 CONTROL MODULE XLNT

SIEMENS 6ES5-381-7AA11 USPP 6ES53817AA11

Siemens 6ES5 430-8MC11

Siemens S5 6ES5 308-3UB11 6ES53083UB11 Interface Module

Siemens 6SE7038-6GL84-1JB0 6SE7 038-6GL84-1JB0 FreeShip

Siemens 6ES7 334-0CE01-0AA0 -- 6ES73340CE010AA0

Siemens PC612-B2200-R963

Mitsubishi AJ71UC24 Melsec Ethernet Interface Module AJ71-UC24

WS-X6502-10GE CISCO 6500 10 GIGABIT ETHERNET BASE MODUL

Siemens 6ES7 361-3CA01-0AA0 6ES7361-3CA01-0AA0

Siemens Profibus DP 6ES7972-0BB50-0XA0 NIB

Reliance 0-56308-1

Schneider Modicon / 3M Cable Assembly AS-W808-002 _ ASW808002 Groupe /

Schneider Modicon AS-B239-001 NSFP ASB239001

Schneider Modicon AS-P930-007 USPP ASP930007

Schneider Modicon AS-B825-016 PLC

Schneider Modicon AS-B556-101 OUTPUT MODULE 5V TTL

Modicon MPCST52NDJ10T Telemecanique Magelis Smart iPC

Siemens Simatic 6ES5 Input Module 318-8MA12

SIEMENS 6ES5-482-7LA11 USPP 6ES54827LA11

Siemens SCD 1597 K Control Panel 6AV8100-1BC00-0AA1 Looks

SIEMENS 6DD1681-0AJ1 CONVERTER SU12 SIMADYN

SIEMENS SINUMERIK 800 6FX1151-1BD01 6FX11511BD01

SIEMENS 6SN1111-0AA01-1BA1 LINE FILTER FOR INFEED (5KW) GOOD TAKEOUT

SIEMENS Simodrive 6RB2000-0GB01 Power Control Board

SIEMENS 6FC9348-7HX NSFP 6FC93487HX

Advantech ECM-3610 REV.A1.2

ALLEN-BRADLEY 1771-OGD TTL OUTPUT MODULE

ABB ACS600 MULTIDRIVE MODULE # ACN6340255500000300902

ACUMETER DIVISION MAY COATING TECHNOLOGIES PTC-8 PN77-0902 TEMPERATURE CONTROL

6ES7467-5GJ01-0AB0 6ES7467-5GJ02-0AB0 Brand , Factory Sealed,

900' Rust 250MCM 250 MCM 3/0 Rust Aluminum Cable Wire URD 600 volt

SQUARE D MEL36800LSG USPP MEL36800LSG

COMPUMOTOR DR-1400A60 USPP DR1400A60

BAUMULLER BUM60-VC-AE-1024 USPP BUM60VCAE1024

MODICON S975-000 USPP S975000

MAGNETEK 53SHC000-0003 USPP 53SHC0000003

EG&G TORQUE SYSTEMS C0502-001D USPP C0502001D

Siemens 6ES5 103-8MA03 6ES51038MA03

Siemens 6ES5-465-3AA12 USPP 6ES54653AA12

SIEMENS 6ES5 956-0AA12 6ES59560AA12

SIEMENS S5 6ES5-318-8MB13 ET200U

Siemens S5-100U 6ES5 420-8MA11 E6S5420 Digital Input Module

Siemens 6ES7331-7KB00-0AB0 NIB

SIEMENS SINUMERIK 6FC5203-0AF02-0AA1 , no box,

Siemens 6ES5312-5CA12

IBM MT2107 Fibre Interface FICON Adapter Module 24R1058

Xpresskit XK510 interface module by Directed Electronics Viper Python Avital

Siemens 6ES5441-8MA11 6ES54418MA11

Siemens MP270 6AV6 542-0AH10-0AX0 Membrane Keypad

Omron E3N2-D2Y4B-US

Schneider Modicon AS-BDAP-210 DISCRETE OUTPUT MODULE

Schneider Modicon AS-506P-002 USPP AS506P002

Schneider Modicon AS-J890-101 I/O INTERFACE PROCESSOR ASJ890101

Schneider Modicon AS-516P-006 Processor Board Rev C21 (UEX)

Schneider Modicon EK-489 DTA201 RACK W/CARDS 2EA DAP 210/AS-BDA

Schneider Modicon -AS-5540-000

SIEMENS/TI/CTI 505-4216A INPUT MODULE 110VAC 16PTXLNT

SCHNEIDER TSXSUP1051 POWER SUPPLY

Siemens Sinumerik Verteiler Box 6FX2006-1BC01 _ $$

SIEMENS 505-4532 OUTPUT MODULE 5054532

SIEMENS SINUMERIK 810 BOARD 6FX1120-7B

Corbco Millennium DBCS-16 Digital Telecom Communications Chassis Module LOADED

SIEMENS SIMODRIVE C98043-A1086-L11 07 C98040-A1086--P11-05-86