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PH264-01B,

PH264-01B

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HAIMER Safe-Lock 翰默确保了刃具的安全夹持。刀柄中的特殊的定位键和立铣刀柄部的螺旋槽实现了完美的配合，由此产生了摩擦夹持力和一套有效的锁紧系统。该系统可以有效的防止立铣刀从刀柄中被拔出，而且通过提高转速实现效率提升并且提高刃具寿命。

但是，Safe-Lock安全锁防掉刀系统已经成为立铣刀夹持领域的一个事实上的标准。在Safe-Lock安全锁防掉刀系统面世的十年中，这种刀具夹持方式已经被反复验证，是一种比传统的强力型铣削刀柄和侧固式刀柄优秀的立铣刀的夹持方式。一大批安全锁系统的专利合作伙伴也证实这个系统的优越性，他们中有许多刃具和刀柄制造领域的全球领军者，例如：Walter, Widia, Sandvik Coromant, Seco Tools, Sumitomo,Kennabl, Helical, Emuge Franken, Data Flute, Niagara, OSG 和 Mapal。在2017年中，Iscar 和Ingersoll也决定提供带安全锁结构的刃具。在过去的几年中，带Safe-Lock安全锁系统的热缩式、筒夹式和液压式刀柄的产品范围更大了。除了Kennabl正在提供带Safe-Lock安全锁系统的液压式刀柄以外， Mapal已经在推广他们的带Safe-Lock安全锁系统的液压式刀柄。

Andreas Haimer, HAIMER GmbH翰默集团总经理解释道: “我们为Safe-Lock安全锁防掉刀系统在重载和粗加工铣削领域建立的新标准而自豪，而且该系统在其它铣削领域也越来越重要，例如：摆线铣削。我们也为我们的新的专利合作伙伴而高兴，他们协助我们扩大了Safe-Lock安全锁产品的范围，惠及了更多的最终用户。

在航空航天行业的成功

Safe-Lock安全锁系统是应重载铣削加工的需求而出现的，这是航空航天和能源行业每天要面对的挑战。各种创新的材料，例如：各种钛合金，他们不仅质量轻，而且非常强韧，耐腐蚀且难切削。这些新材料不仅影响机床的设计和切削加工工艺，而且挑战着切削加工时使用的刃具和刀柄。

很多零件是由一块实心的毛坯材料加工而成的，在铣削过程中高达90%的材料被去除了。为了在确保经济性和高品质的前提下提高材料去除率，必须优化现有的加工工艺，因而低转速、大扭矩和大进给的高效切削方案被选中了，但是在高效切削加工中立铣刀受到了更大的拔出力。在很高的切削阻力和极高的进给率的共同作用下，立铣刀在刀柄中的蠕动产生了，最终导致立铣刀被从刀柄中拔出的风险增加了。对高精度的刀柄的影响尤其大，例如：热缩式、液压式和强力铣削式刀柄。

结果是Safe-Lock安全锁系统在航空航天行业获得了广泛的应用。Alexander Steurer, 来自慕尼黑MTU航空发动机公司的资深数控程序经理如此解释该公司采用翰默产品的决定：“通过使用翰默公司的安全锁和热缩技术，即使我们在铣削极具挑战性的高温合金时，也能够确保工艺安全性。在加工框架结构件和壳体时，这是在保证工艺安全性的同时获得较高的自动化的前提条件。”

安全锁系统结合了防拔出保护和最高的同心度，因此在金属切削加工中减少了振动，获得平稳的加工。通过提高切削深度和走刀量，材料去除率获得显著的提高。得益于翰默热缩刀柄的跳动精度的提高，刀具寿命最高可以提升50%。

对称的安全锁设计确保3μm 的跳动精度、最佳的动平衡精度和简单的进行刀具长度预调的可能性，这三个价值巨大的优势是MTU使用翰默的系统替代原先使用的Whistle Notch 斜侧固或者Weldon侧固刀柄系统的原因。原先的这些系统也能够防止刀具被从刀柄中拔出，但是这两种系统都是不对称的设计，从而导致较差的径向跳动和动平衡精度。
 

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