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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

MTR-3T67-G-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

OC647IFXPEESG-50 iFIX for Embedded XP E-Signature Option V5.0

VMEM-SF VisualMEM ShopFloor Seat w/Automatic Data Collection.

20BD011A0AYNACD1 PowerFlex 700 AC Drive 20B

20F1ANC140JN0NNNNN PowerFlex 753 AC Packaged Drive

2198-P141 Kinetix 5700 DC Bus Supply

25A-D2P3N104 PowerFlex 523 0.75kW (1Hp) AC Drive

280-PWRM24H-M6 ArmorConnect 3-PH Power Media drop cable

290E-FBP-G2 Direct Online Starter

LY4J 24VDC，110VAC，220VAC，4开4闭，触点10A

1492-SPM2C200 MCB Supplementary Protector 20 A

软启动器 3RW30281BB14

电机启动器 3VU16403MM00

150-F201NZD SMC Flex Smart Motor Controller

1732DS-IB8 Guard I/O 8 Point Digital Comb Module

1771-P4R 1771 Power Supply

193-EECB E1 Plus 1-5 A IEC Overload Relay

199-LF1 Terminal Lugs

2090-CPWM7DF-08AA20 MP-Series 20m Standard Power Cable

2094-XNLIM-2 Kinetix 6000 Connector Set

EDS-308-M-SC-T C1 D2 7-port 10/100, 1 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1277 Genius Modular Redundancy User's Manual

IC220ACC101 MOTOR STARTER BRAKE MODULE AC/DC

IC647BWI005 Batch Opt: WorkInstruction Pilot Server Pak (5 Units)

IC647PRTKIT002M Proficy Portal Enterprise Edition Starter Kit 2 User (M4 Key)

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports. Note: The CPU37x CPUs may not work with Horner Electric modules

IC756ADV001E-98 DV Development - AIX Op Sys Addt'l User, English, Version 9.8

MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt

SLC/1746 System 1746-RT29 REPLACEMENT TERMINAL BLOCK - RIO COMMUNICATION

Distributed I/O 1738-IV4M12 24VDC 4 SOURCING INPUT WITH M12 CONNECTORS

Communications 1788-CN2FF CONTROLNET TO FIELDBUS LINKING DEVICE

Operator Interface 2711-NM232 32MB FLASH ATA MEMORY CARD

Support 9302-RT15S SUPT RENEWAL CONTRACT FOR 9302RT15

Support 9324-RL5300ENS SUPT RENEWAL CONTRACT FOR 9324RL5300EN

DeviceNet Products 2706-P22R INVIEW PANEL MOUNT DISPLAY

RSI Software Products 9301-2SE3353JPE RSVIEW32 RUNTIME 5K WITH RSLINX (JAPANESE)

RSI Software Products 9326-AD25WDENE WIRING DIAGRAM GENERATOR ADD-ON 25 USER

Motion Control MPG-A010-031S24 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,SINGL,BRK

Silver Series 1770-HT8 HART 8 CHANNEL NON-ISOLATED TERMINAL BLOCK

HE693OIU197 Compact VF Fenius OIU w/numeric keypad, powered by 24VDC

IC660BBR101 Block Relay Output Normally Open 16 Circuits

QPI3D200S2P QUICKPANEL COLOR 10.5" STN

ST-5211 STXi Serial Interface module RS-232C, 1 Channel

20BC1P3A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1AGD361AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A2P3F104 PowerFlex 40 0.4 kW (0.5 Hp) AC Drive

140DDI15310C Quantum DC IN 5V TTL 4X8 CC

284D-FVD2P3Z-10-CR-SB DeviceNet Variable Frequency Drive

E3JM-R4M4 4m,反射式, 触点输出3A 电源:24-240V AC/DC

1492-SJ6A-50 IEC Term Blck 50 pole Side Jumper

人机界面 6ES7901-1BF00-0XA0 RS232 下载电缆

6ES78331FC000YX2

1497B-A13-M11-0-N Control Power Transber

1606-XLS240F AC or DC Input 48 to 56VDC Out 240W PS

1769-CRR1 CMPLX 0.3 m Right to Right Bus Exp Cable

188-K4D400 Miniature Circuit Breaker 40 A

194R-D630-1753 Disconnect, Fused, Din-Type, 630 A

2090-CPBM7DF-12AA07 MP-Series 7m Power and Brake Cable

2090-XXNPMP-16S04 MP-Series 4 m Length Power Cable

CBL-15-MP-30 Power cable for MTR-1N splashproof stepping motors. 30 feet

GF-0196/OBG Connecting FlashCable to Brown & Sharpe Digit Dial plus (Owens Brockwa y OEM).

IC200TBX114 Tool box, 14 point (IC200UDR001) 24VDCIn/Relay Out, AC Powered (requires AC power), V ersaMax DataPanel DP45 (requires 24VDC supply) with Programming software and cables, (IC640VPS 00, IC752DDZ000, IC200CBL555, IC646MPM001)

IC646TBSPMPS100 Smart Process Monitoring Process+ server 100 loops

IC647NRP000 CIMPLICITY HMI Recipes Option

IC693ACC319 Spare Parts Kit (I/O, CPU, PCM)

IC752BDT000RR Datapanel 240T, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real time clock.

IC800VMCE1200 Encoder cable for 1 kW to 3 kW VersaMotion servo motors- 20 meter

SLC/1746 System 1746-OV16 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-1ACPS AC POWER SUPPLY 1U STANDARD

Application-specific products 6556-SPLS PROGRAMMABLE LIMIT SWITCH SOFTWARE FOR THE SLC

Operator Interface 2711-B6C16L1 PV600 COLOR KEY&TOUCH, DF1 & RS232 PRINT

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Support 9307-EM643PXS SUPT RENEWAL CONTRACT FOR 9307EM643PXENE

DeviceNet Products 1734D-IB16S 24 VDC 16 IN, DNET COMMS, SPRING

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RSI Software Products 9358-BNT30UB1R UPGRADE: OUT-SUPT: RSBATCH 30 UNITS TO BUNDLE

Motion Control MPL-B320P-SK22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V

Motion Control 2090-MPPC-S KIT CONNECTOR,POWER STRAIGHT MF

GFK-0585 Series 90 PLC SNP Communication's Driver Reference Manual

IC641VPS950 VersaPro Standard Edition 50 Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

MSCPU-21280698 Marathon Std CPU - 333 MHz AMD CPU, 128M, 6G, Win98, no expansion slots

PSPC-DC5/E-220L Prof Shop Floor SPC DC 5 User eSig 220v

20BC015A0AYNANC0 PowerFlex 700 AC Drive 20B

20F11FC015JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-CAP1300 CONKIT,K5500,CAP MODULE

2711P-RBB10 PanelView Plus Accessory

280-PWRM35H-M20 ArmorConnect 3-PH Power Media trnk cable

CQM1-PR001-E 编程器?（配1.5米连接电缆）如需连CQM1H系列CPU,需加CS1W-CN114

1492-N22 TERM BLCK Rigid MTG Rail

通讯处理器CP 6GK7 343-1EX21-0XE0 "CP343-1 工 业 以 太 网 通 讯 处 理 器10/100Mbit/s,RJ45 接口"

行程开关 3SE53222SE22

TIA 博途 WinCC 选件 6AV2107-0KP00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 150 Clients

1585J-M8HBJM-2M5 RJ45 Ethernet Media

1760-DUB PicoGFX with Keypad Display

188-K2B200 Miniature Circuit Breaker 20 A

194E-Y80-1753-6N 80 A 194E Load switch

2090-CHBP8S8-12AA02 Kinetix 6000M IDM Hybrid Cable

2090-UXPC-D0909 Ultra Series 9m Interface Cable

BC647MODEV Motion Developer for S2K Series Amplifiers/Controllers with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRRNUNLMT GCC iFIX Profsnl SCADA Unlmt Run

IC200CHS014 I/O interposing box style Thermocouple cold junction compensation

IC646MRA300 View Runtime 300 I/O

IC647IFSTDV00900M iFIX Standard HMI 900 I/O Development (M4 Part)

IC670CBL002 21 inch I/O Expansion Cable

IC697CPX935 CPU, 96 MHz, 12K Discrete I/O, 1M byte fixed user memory

IC800SKCEZ050 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 5 meters

ControlLogix/1756 System 1756-IT6I2 ENHANCED ISOL THERMOCOUPLE/MV INPUT 6PTS (20 PIN)

Industrial Computers 6182H-10TRH15D VVCE 1000, TOUCH, STD MEM, CNET, DC

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Support 9355-WABITR SUPT REINSTATEMENT CONTRACT FOR 9355WABIT

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ControlNet Products 1784-PCIC CONTROLNET PCI BUS MESSAGING CARD WITH

RSI Software Products 9301-2SE2400KOE RSVIEW32 WORKS 32K (KOREAN)

RSI Software Products 9355-WABSNEU1 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX OEM

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Motion Control 2090-U5PM-D0903 CABLE, ULTRA5000 TO PANELVIEW 300 MICRO DF-1, 3M

CBL-12-MP-10 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 10 Ft.

IC600KD512RR Color Operator Interface Terminal, 12" CRT

IC800SGM450M2KE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm)

OC647IFESGRN00300C iFIX Optn: ESig & ERec 300 I/O Runtime (M1Component Part)

20AD040A3AYNAEC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC590N0ENNBDANE PowerFlex 700S AC Drive 590 A 315 kW 20D

20LD1K2N0ENNXNW0WA PowerFlex 700L AC Drive 20L

2707-NC10 DTAM MICRO-MICROLOGIX COMMS CBL. 6 F

280-PWRM22E-M025 ArmorStart Three-Phase Power Media

FX2N-16EYT 扩展16出 晶体管输出

1492-M6X5 IEC 6 x 5 mm Marker Card

1494R-N2 Lug Kit

软启动器 3RW44476BC35

ET 200SP 6ES7193-6SC00-1AM0 基座单元屏蔽组件

1585D-M4UBDE-0M3 1585D Ethernet Media Patchcord

1756-IB16D ControlLogix 16 Point D/I Module

1794-TB3GS Flex Terminal Base

194E-E100-1753-6N 100 A 194E Load switch

2090-CFBM4DD-CDAA03 MP-Series 3 m Length Feedback Cable

2090-K6CK-D26M Kinetix 6000 Low Profile Connector Kit

ADP-SCM-STF-M SC to ST multi mode adapter

GC646TDV000 Proficy GlobalCare Complete for Unlimited I/O Point Runtime / Development System.

HE800CBL212 I/O Extension Cable, 12-pin, 2.0m. For use in conjunction with TRM512

IC640MWS901RR Workmaster System/ 1-35 inch Disk Drive

IC647HSTSSEO40KM eSignature Option for Historian - Standard Server 40000 Points (M4 Key)

IC660BRD021 24/48VDC SINK BLOCK FOR RDCY

IC695CRU320 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base) redundant CPU. External high capacity battery IC693ACC302 required. The CRU320 supports both Genius LAN and Ethernet LAN. Dual Genius LAN is supported by an applicati

IC756WET200K-23 Custom Datasource Toolkit, Korean, Version 2.3

CompactLogix System 1769-STRT2DE COMPACTLOGIX STARTER KIT GERMAN

PLC-5/1771 System D1771-6.5.27 DIRECT COMMUNICATION MODULE(1771-DCM)USER'S MNL

Process Control 1757-PLXNA RECIPE MANAGER

Operator Interface 2711P-K7C4D2 PV PLUS 700, KEYPAD, ENET, DC PS, EXT MEM

Support 6556-SPLSR SUPPORT REINSTATEMENT CONTRACT FOR 6556SPLS

Support 8100-HSKARS SUPT RENEWAL CONTRACT FOR 8100HSKA

Support F1785-L11BSERD FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203KOE RSVIEW32 WORKS 300 WITH RSLINX (KOREAN)

RSI Software Products 9701-VWSB025FRU1 RSV SE STATION 25 - SE SRV 25 UPG (FRENCH)

RSI Software Products 9399-FW5FBGR RSLGIX FRAMWRKS FUNCTION BUILD.GET'G RESULTS GUIDE

Motion Control 2098-DSD-150-DN DRIVE, 65A/150A, ULTRA3000 W/DEVICENET

BC5008TBN0000 18 Inch Inbligence Industrial Computer - Bundled - Perbance Series - w/ Windows NT

IC300DIM210 8 DC Inputs (12/24vdc, pos/neg logic).

IC752ECD550 Display Station 1493 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6093-K001 Replacement serial encoder battery for Beta series amplifiers

20BH140A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TD740AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A2P5N114 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T10C4D9 PanelView Plus Terminal

FRN280P11S-4CX 400KVA 520A 280KW 3相AC380V/50Hz/60Hz

1492-JD4C 4 square mm Double Level Terminal Block

1492-W6 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40766BB45

性能信号模块 6ES7 521-1BH50--0AA0 DI 16：数字量输入模块，源型，DI 16x 24VDC SRC BA, 35mm 模块，不含前连接器

156-B30BV1 30 A Contactor

1746-IB8 SLC 8 Point DC Input Module

1786-TNCL10 ControlNet Media TNC Connector Plug

193-T1BC30 24.5-30.0 A IEC Bibllic Ovld Relay

20-HIM-A5 PowerFlex Architecture Class HIM

2090-CSBM1DF-14AA20 Kinetix 20m Smartb Single Cable

20AC015C3AYNANC0 PowerFlex 70 AC Drive 20A

GA647TPR915 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 1500 I/O Runtime System

GP647IFSTDVUNLMT GCP iFIX Std HMI Unlmt Dev

IC600CB524RR Arithmetic Control Module

IC647HSTCSCCP25M Historian Enterprise Corporate Client Enterprise Connection Pack 25 Users (M4 Key)

IC647UDCC UDC:Honeywell UDC Controllers

IC693UAA007RR 28 pt AC In/AC Out, AC Power Supply

IC756RDV000K-99 DV Development - Irix Op Sys, Korean, Version 9.9

MicroLogix 1200 System 1762-L24BWA MICROLOGIX 1200, 24 PT.

PLC-5/1771 System 1771-CFMK CONFORMALLY COATED, CONFIGURABLE FLOW METER

Distributed I/O 1794-IB10XOB6 10/6 24VDC COMBO

Communications 9355-WABGWFRE RSLINX GATEWAY - FRENCH

Operator Interface D6190-6.5.9 CONTROLVIEW NETWORKER(CAT.NO.6190-NET)USER'S MNL

Support 9358-BCMPN01R SUPT REINSTATEMENT CONTRACT FOR 9358BCMPN01ENE

Support F1403-MMVER2X FIRMWARE UPGRADE FOR 1403-MMV POWERMONITOR MODULE

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Motion Control Y-2012-2-H00AA MOTOR,SERVO,1.35 NM,4500RPM,ENCDR,230V,2.31KG

5401 Greyline Micro MC. 2 Lines, (20) 5MM Chars. LCD. Quick Connect. NEMA 4

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22F-A011N113 PowerFlex 4M- 2.2 kW (3 HP) AC Drive

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291E-FAP-G1 Direct Online Reversing Starte

P2CF-08 导轨安装型，

1492-SPM2D070 MCB Supplementary Protector 7 A

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电机启动器 3VU16400CQ00

150-F317NBDB SMC Flex Smart Motor Controller

1732E-IB16M12DR ArmorBlock 16 Point Input

1771-RTP3 1771 Remote Terminal Panel

193-EEHF E1 Plus 30-150 A IEC Overload Relay

20-750-1132D-2R PowerFlex 750 Series 115V AC EIO 11 Kit

2090-CPWM7DF-08AF30 30 m Length SpeedTec Pwr and Brake Cable

2097-R6 Kinetix 300/350 75 Ohm Shunt Resistor

ENP2115M010 Male Industrial/Male Industrial, 1 meter

GFK-1687 User Manual-Mini OCS Hardware Manual

IC220BEM485 RS-485 Communications Module interfaces serial I/O devices to a VersaPoint I/O Station. Requires a NIU that supports PCP services, not compatible with IC220EBI002 Ethernet NIU. Supports the following protocols Transparent, End-to-end, Dual buffer,

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IC647PSC000 Proficy Process Systems 5000+ I/O with CIMPLICITY

IC693MCD001 Beta series servo demo case

IC756ADV010J-99 DV Draw Development on AIX Op Sys, Japanese, Version 9.9

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PLC-5/1771 System 1771-DXPS CONTROL COPROCESSOR - SERIAL EXPANDER MODULE

Distributed I/O 1738-IR2M12 24VDC 2 INPUT RTD WITH M12 CONNECTORS

Communications 1784-PCD DEVICENET PCMCIA COMM CARD

Operator Interface 2711-NV6T ANTIGLARE OVERLAY PV1000 TOUCH

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