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NEAT-405,

NEAT-405

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

IC647HSTESEO100M eSignature Option for Historian - Enterprise Server 100 Points (M4 Key)

IC647TDV950 CIMPLICITY HMI Server 5000 I/O Development and Runtime System

IC693CBL332 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, 2 Meter

IC695HSC304 RX3i High Speed Counter, 4 channels. 8 configurable bs and 7 configurable ESCP outputs. Module supports high speed counting, b interrupts and programmable limit switch.

IC756WRE099J-22 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 2.2

FlexLogix System 1794-STRT1FR FLEXLOGIX STARTER KIT FRENCH

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

Application-specific products 1404-M805A-232 MASTER MODULE-PQ 232 COM-120/240V P/S

Operator Interface 2711P-B7C4D1 PV PLUS 700, KEY/TOUCH, ENET, DC PS, STD MEM

Support 6500-PS2S SUPT RENEWAL CONTRACT FOR 6500PS2

Support 9358-PLTM2600R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2600ENE

Support F1785-BEMSERA FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200KOU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (KO)

RSI Software Products 9701-VWSB000FRU2 RSV SE STATION 100 - UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-COMPGR RSBIZWARE COMPLIANCE TRACK GETTING RESULTS GUIDE

Motion Control 2098-IPD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000

BC5002TAN0000 12 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300ASC100 ASCII BASIC. Three ports, two active at any one time. 64K of program memory.

IC752DTX300 DataPanel 30, 2 x 20 LCD message center, used DataDesigner to program messages

MTR-3S35-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

FRN18.5P11S-4CX 3 0 KVA 37A 18.5KW 3相AC380V/50Hz/60Hz

1492-JD3-Y IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W3-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40752BB35

工艺型 CPU 6ES7 515-2UM01-0AB0 CPU 1517T-3 PN/DP，3 MB 程序，8 MB 数据；2 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT；X3: 1x DP 接口

156-B20AB3 20 A Contactor

1746-F4 SLC Power Supply Fuse

1786-RG6 ControlNet Coaxial 1000 Feet Cable

193-T1AB40 2.9-4.0 A IEC Bibllic Overload Relay

20-FR09118 COVER, WIREWAY, PF700H, PF700S, FR9

2090-CSBM1DF-14AA05 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNAEC0 PowerFlex 70 AC Drive 20A

GA647TDV999 Proficy GlobalCare Assist for CIMPLICITY HMI Viewer Development System

GP647IFPRRN00150 GCP iFIX Profsnl SCADA 150 I/O Run

IC600CB501RR Basic Logic Control

IC647HSTCS15KM Historian Enterprise Corporate Server 15000 Points (M4 Key)

IC647TRT935 CIMPLICITY HMI Server 35,000 I/O Runtime System

IC693PWR322RR Power Supply, 24/48 Vdc, 30 Watts

IC756MDV010J-98 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

PLC-5/1771 System 1771-NOV HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

Communications 9351-WKTS INTERCHANGE FOR WINDOWS

Operator Interface D6190-6.5.33 CONTROLVIEW DYNAMIC DATA EXCHANGE SERVER USER MNL.

Support 9358-BA10R SUPT REINSTATEMENT CONTRACT FOR 9358BA10ENE

Support 9392-CDRSRUE DATADISC ENGLISH/RUSSIAN BUNDLE

RSI Software Products 9324-RL0100ITE RSLOGIX 500 STARTER ITALIAN CD

RSI Software Products 9301-2SE3500U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 300TO 100K

RSI Software Products 9356-STD2300U2 UPGRADE: IN-SUPT: RSSQL STAND.300 TAG TO 1500 TAG

Motion Control Y-1002-1-H04AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,115V,BRK,0.91KG

5003S-24 Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. 24 VDC. NEMA 4

IC200CHS102 I/O INTERPOSING DISCONNECT STYLE, 16 PT EXPANSION

IC694MDL740 OUTPUT MODULE 12/24 VDC 0.5AMPS 16 POINTS POSITIVE LOGIC

MSI-WEB-10-43 Web or Excel Reping Clients 10 Pack-43

VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).

20BD052A0AYNANA0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K0JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D4P0H204 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140NWM10000 Quantum TSX QUANTUM FCHMI MODULE

290E-FBP-G2 Direct Online Starter

LY4J 24VDC，110VAC，220VAC，4开4闭，触点10A

1492-SPM2C200 MCB Supplementary Protector 20 A

软启动器 3RW30281BB14

电机启动器 3VU16403MM00

150-F201NZD SMC Flex Smart Motor Controller

1732DS-IB8 Guard I/O 8 Point Digital Comb Module

1771-P4R 1771 Power Supply

193-EECB E1 Plus 1-5 A IEC Overload Relay

199-LF1 Terminal Lugs

2090-CPWM7DF-08AA20 MP-Series 20m Standard Power Cable

2094-XNLIM-2 Kinetix 6000 Connector Set

EDS-308-M-SC-T C1 D2 7-port 10/100, 1 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1277 Genius Modular Redundancy User's Manual

IC220ACC101 MOTOR STARTER BRAKE MODULE AC/DC

IC647BWI005 Batch Opt: WorkInstruction Pilot Server Pak (5 Units)

IC647PRTKIT002M Proficy Portal Enterprise Edition Starter Kit 2 User (M4 Key)

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports. Note: The CPU37x CPUs may not work with Horner Electric modules

IC756ADV001E-98 DV Development - AIX Op Sys Addt'l User, English, Version 9.8

MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt

SLC/1746 System 1746-RT29 REPLACEMENT TERMINAL BLOCK - RIO COMMUNICATION

Distributed I/O 1738-IV4M12 24VDC 4 SOURCING INPUT WITH M12 CONNECTORS

Communications 1788-CN2FF CONTROLNET TO FIELDBUS LINKING DEVICE

Operator Interface 2711-NM232 32MB FLASH ATA MEMORY CARD

Support 9302-RT15S SUPT RENEWAL CONTRACT FOR 9302RT15

Support 9324-RL5300ENS SUPT RENEWAL CONTRACT FOR 9324RL5300EN

DeviceNet Products 2706-P22R INVIEW PANEL MOUNT DISPLAY

RSI Software Products 9301-2SE3353JPE RSVIEW32 RUNTIME 5K WITH RSLINX (JAPANESE)

RSI Software Products 9326-AD25WDENE WIRING DIAGRAM GENERATOR ADD-ON 25 USER

Motion Control MPG-A010-031S24 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,SINGL,BRK

Silver Series 1770-HT8 HART 8 CHANNEL NON-ISOLATED TERMINAL BLOCK

HE693OIU197 Compact VF Fenius OIU w/numeric keypad, powered by 24VDC

IC660BBR101 Block Relay Output Normally Open 16 Circuits

QPI3D200S2P QUICKPANEL COLOR 10.5" STN

ST-5211 STXi Serial Interface module RS-232C, 1 Channel

20BC1P3A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1AGD361AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A2P3N104 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDI35300 Quantum 开关量 DC 输入, 32点, 24 VDC, 4组隔离

284D-FVD4P0B-10-CR-DB-SB DeviceNet Variable Frequency Drive

E3JM-DS70M4 70cm,扩散反射式,触点输出3A 电源:24-240V AC/DC

1492-SJ8-10 IEC Term Blck 10 pole Side Jumper

人机界面 6AV6542-0BB15-2AX0 OP170B 操作员面板，5.7 英寸，蓝色

6ES78331FC020YA5

1497B-A13-M12-0-N Control Power Transber

1606-XLS240F-D XLS 5 Amp Power Supply

1769-CRR3 CMPLX 1 m Right to Right Bus Exp Cable

188-K4D500 Miniature Circuit Breaker 50 A

194R-FC03 194R Cable Op Disc Switch Mechanism

2090-CPBM7DF-12AA09 MP-Series 9m Power and Brake Cable

2090-XXNPMP-16S05 MP-Series 5 m Length Power Cable

CBL-1C-ET-10 Encoder cable for MTR-1216 or MTR-1221 or MTR-1231 series stepping motors. 10 feet

GF-0196S-10 Connecting FlashCable to Brown & Sharpe Digit Dial plus, 10 ft.

IC200TBX120 Tool box, Micro 20 and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS1000 Smart Process Monitoring Process+ server 1000 loops

IC647NRX000 CIMPLICITY HMI System Sentry

IC693ACC320 Spare Parts Kit (Power Supply)

IC752BDT003RR Datapanel 240T with Advanced software, 240x128 LCD with CCFT backlight . 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, r eal time clock. With Real Time Trends & Host Communications.

IC800VMCI010 VersaMotion amplifier flying lead IO interface cable- 1 meter

SLC/1746 System 1746-OV32 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-25HDD 2.5" HARD DISK DRIVE STANDARD

Application-specific products 6556-SPV550 PV550 KIT FOR PRESS SCBK2 KIT

Operator Interface 2711-B6C1L1 PV600 COLOR KEY&TOUCH, RIO & RS232 PRINT

Support 9301-2SE2300ZHS SUPT RENEWAL CONTRACT FOR 93012SE2300ZH

Support 9307-EM64MGRR SUPT REINSTATEMENT CONTRACT FOR 9307EM64MGRENE

DeviceNet Products 1734D-IB8XOB8E 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SCREW

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RSI Software Products 9358-BNT60ENE RSBATCH 60 UNITS

Motion Control MPL-B320P-SK24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-U3BB-D44 BREAKOUT BOARD CN1, ULTRA 3000

GFK-0600 Series 90-70 Programmable Controller Data Sheets Manual

IC641VPS999 VersaPro Standard Edition Unlimited Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

MSCPU-212806NT Marathon Std CPU - 333 MHz AMD CPU, 128M, 6G, WinNT, no expansion slots

PSPC-DC5/EL Prof Shop Floor SPC DC 5 User w/ eSig

20BC015A0AYNANC1 PowerFlex 700 AC Drive 20B

20F11FC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-CAPMOD2240 Kinetix 5700 Connector Kit Cap Module

2711P-RBB12 PanelView Plus Accessory

280-PWRM35H-M25 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID211 输入 8点. 12 – 24V DC

1492-N23 TERM BLCK A-B Rail End Anchor

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行程开关 3SE53222SE22

TIA 博途 WinCC 选件 6AV2107-0KP00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 150 Clients

1585J-M8HBJM-2M5 RJ45 Ethernet Media

1760-DUB PicoGFX with Keypad Display

188-K2B200 Miniature Circuit Breaker 20 A

194E-Y80-1753-6N 80 A 194E Load switch

2090-CHBP8S8-12AA02 Kinetix 6000M IDM Hybrid Cable

2090-UXPC-D0909 Ultra Series 9m Interface Cable

BC647MODEV Motion Developer for S2K Series Amplifiers/Controllers with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRRNUNLMT GCC iFIX Profsnl SCADA Unlmt Run

IC200CHS014 I/O interposing box style Thermocouple cold junction compensation

IC646MRA300 View Runtime 300 I/O

IC647IFSTDV00900M iFIX Standard HMI 900 I/O Development (M4 Part)

IC670CBL002 21 inch I/O Expansion Cable

IC697CPX935 CPU, 96 MHz, 12K Discrete I/O, 1M byte fixed user memory

IC800SKCEZ050 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 5 meters

ControlLogix/1756 System 1756-IT6I2 ENHANCED ISOL THERMOCOUPLE/MV INPUT 6PTS (20 PIN)

Industrial Computers 6182H-10TRH15D VVCE 1000, TOUCH, STD MEM, CNET, DC

Process Control 1757-FIMUPG010 FIELDBUS LICENSE UPGRADE, 10 FIMS

Operator Interface 2711P-RGK15 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

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Support 9354-LN100S 9354-LN100 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1784-PCIC CONTROLNET PCI BUS MESSAGING CARD WITH

RSI Software Products 9301-2SE2400KOE RSVIEW32 WORKS 32K (KOREAN)

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Motion Control MPL-A320P-SK22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,230V,4.1KG

Motion Control 2090-U5PM-D0903 CABLE, ULTRA5000 TO PANELVIEW 300 MICRO DF-1, 3M

CBL-12-MP-10 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 10 Ft.

IC600KD512RR Color Operator Interface Terminal, 12" CRT

IC800SGM450M2KE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm)

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20AD040A3AYNAEC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

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2707-NC10 DTAM MICRO-MICROLOGIX COMMS CBL. 6 F

280-PWRM22E-M025 ArmorStart Three-Phase Power Media

FX2N-16EYT 扩展16出 晶体管输出

1492-M6X5 IEC 6 x 5 mm Marker Card

1494R-N2 Lug Kit

软启动器 3RW44476BC35

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1585D-M4UBDE-0M6 1585D Ethernet Media Patchcord

1756-IB16DK ControlLogix 16 Point D/I Module

1794-TB3GSK Flex Terminal Base

194E-E100-1756 100 A 194E Load switch

2090-CFBM4DD-CDAA05 MP-Series 5 m Length Feedback Cable

2090-K6CK-D44M Kinetix 6000 Low Profile Connector Kit

ADP-SCM-STF-S SC to ST single mode adapter

GC646TDV050 Proficy GlobalCare Complete for Server 50 I/O Develop/Runtime System

HE800CBL219 I/O Extension Cable, 19-pin, 2.0m. For use in conjunction with TRM519

IC640MWS902RR Workmaster System/ 2-35 inch Disk Drive

IC647HSTSSEO5000KM eSignature Option for Historian - Standard Server 5,000,000 Points (M4 Key)

IC660BRD024 Genius 12/24VDC Source Block for Redundancy T Output Configurations

IC695CRU320CA Conbal coated. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base) redundant CPU. External high capacity battery IC693ACC302 required. The CRU320 will only work with RX3i ENIU remote I/O and Genius LAN.

IC756WET200K-99 Custom Datasource Toolkit, Korean, Version 9.9

CompactLogix System 1769-STRT2ES COMPACTLOGIX STARTER KIT SPANISH

PLC-5/1771 System D1771-6.5.3 ANALOG OUTPUT SYSTEM(1771-OF,SER.B & 1771-E4)MNL

Process Control 1757-PLXNB POINT CONTROL SCHEDULER

Operator Interface 2711P-K7C6B1 PV PLUS 700, KEYPAD, RIO/DH, AC PS, STD MEM

Support 6556-SPLSS SUPPORT RENEWAL CONTRACT FOR 6556SPLS

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Support F1785-L11BSERE FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203PTE RSVIEW32 WORKS 300 WITH RSLINX (PORTUGUESE)

RSI Software Products 9701-VWSB025JPU1 RSV SE STATION 25 TO SE SRV 25 UPG JAPANESE

RSI Software Products 9399-FW5FBGRDE RSLGX FRAMWKS FUNCTION BLDR GET'G RESULT GUID(GERM

Motion Control 2098-DSD-150X-DN DRIVE, 65A/150A, ULTRA3000 W/DEVICENET/INDEX

BC5008TBW0000 18 Inch Inbligence Industrial Computer - Bundled - Perbance Series - w/ Windows 2000

IC300DIM310 16 DC Inputs (12/24vdc, pos/neg logic)

IC752ECD550RR Display Station 1493 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-H-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6093-K301 Beta amplifier CX11 connector kit.

20BH170A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TE395AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A4P8N104 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T12C4A8 PanelView Plus Terminal

OPC-G11S-PG(速度闭环卡)

1492-JDG3C 2.5 square mm Double Level Ground Block

1492-W6-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44221BC34

性能信号模块 6ES7 521-1FH00--0AA0 DI 16：数字量输入模块，DI 16x 230V AC BA, 35mm 模块，不含前连接器

156-B30CA1 30 A Contactor

1746-IM16 SLC 16 Point 240V AC Input Module

1786-TNCLP4 ControlNet Media Connector

193-T1BC36 29-36 A IEC Bibllic Overload Relay

20-HIM-A6 PowerFlex Architecture Class HIM