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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

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软启动器 3RW40382BB05

电机启动器 3VU16401CN00

1497B-A10-M15-0-N Control Power Transber

1585D-E4TBDE-10 Micro D-Code, QD Style Ethernet Media

1756-EN3TR ControlLogix Ethernet Motion Module

188-K1B200 Miniature Circuit Breaker 20 A

194L-HE6E-175 194L Control and Load Switch Actuator

20-PP10032 Fiber Optic cable w/ 24 VDC Power Signal

2090-CSBM1DF-18AA50 Kinetix Cable Single DSL 2090-Series

20AC043A0AYNACC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC-FDT-DTM-SW2 FDT-DTM Software for use in FDT frame applications (NV project version). extension of the existing DTM, enhanced to better support E thernet.

HE660BGM424 Discontinued Part. Check with GE IP on migration path.

IC600LR612RR 4K/8K Combined Memory

IC647HSTES40KM Historian Enterprise Server 40000 Points (M4 Key)

IC651ENS040 Series 90-70 MMS/Ethernet Software

IC694BEM321 RX3I Communication Module, I/O Link Interface Module (Master). Module is on the high speed serial bus.

IC756SDV001E-914 DV Development - Solaris Op Sys Addt'l User, English, Version 9.14

MicroLogix 1500/1769 System 1764-MM1RTC MICROLOGIX 1500 MEMORY MODULE WITH REAL TIME CLOCK

PLC-5/1771 System 1771-WHFB FUSED WIRING ARM (1.5A FUSE)

Distributed I/O 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

Communications 9399-WAB32UGIT RSLINX USER GUIDE (ITALIAN)

Support 6233-5VDLR SUPT REINSTATEMENT CONTRACT FOR 62335VDL

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Motion Control 8720SM-018S2FAS2 18.5KW/41.4 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

829-4-1 Thumbwheel Assembly. 4 Digit, 1 True. Dust Seal

IC200MDL644 INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT

IC697PWR711*FM Power Supply, 120/240 Vac, 100 Watts, FM Approved ( *Rev. letter)

MTR-1324-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

ZA06B-0033-B075#7008 B3/3000 servo motor with 32k serial encoder

20BD125A3ANNACA0 PowerFlex 700 AC Drive 20B

20G11ND034AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF026-CS PowerFlex 4M EMC Filter Kit

110XCA28202 Momentum RS232 COMM CABLE 2M (OEM)

294E-FD1P5Z-G1-3 Variable Frequency Drive

WLCA2 触点:1开/1闭,10A 250VAC机械寿命:1500万次?撞压式?滚珠摆杆型

1492-SPM3B200 MCB Supplementary Protector 20 A

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TS 模块 6ES7 972-0MM00-0XA0 TS Module Modem

150-F780NBA SMC Flex Smart Motor Controller

1734-IE2V POINT I/O 2 Point Analog Input Module

1783-BMS20CGPK Stratix 5700 20 Port Managed Switch

193-EMRZ24 E1 Plus 24V DC Remote Reset Solenoid

20-750-EMC1-F2 PowerFlex 750 Frame 2 EMC Kit

2090-CPWM7DF-12AA09 MP-Series 9m Power Cable

2098-DSD-020-SE Ultra 3000 2kW with SERCOS Servo Drive

G-C441 PC to GagePort Cable and Power Supply (9 Pin)

GFK-2190 QuickPanel Nema 4X Bezels Installation Guide

IC220STR002 MOTOR STARTER DIRECT, 3.7KW/400VAC

IC647EIMM EIM:Honeywell EIM 620

IC647SBM001 Scheduler Batch Module

IC693MDL634RR 24 Vdc Input, Negative/Positive Logic (8 Points)

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MSI-QUAL-25 Quality Management Clients 25 Pack

PLC-5/1771 System 1771-A2BK CONFORMALLY COATED I/O CHASSIS ASSEMBLY 8 SLOT

Distributed I/O 1790D-8BV8V DNET LDX, 24VDC,8 UNIV IN/8 SINK OUT BASE, D-SHELL

Communications 1770-CD4 DATA HWY TWINAXIAL CABLE, 400 FT/122 M

Operator Interface 2711E-UT12ET14 PANELVIEW 1200E TOUCH TO 1400E MIGRATION KIT

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IC693ACC336 Auxiliary Terminal Block for the Motion Mate DSM302

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TGT-AI0V-8-0 Target series analog module with 4 bs and 4 outputs

20BC5P0A0AYNANA0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANE144AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D1P4N104 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDM69000 Quantum 开关量DC混合模块,4点输入,125VDC;4点输出

284E-FVD4P0Z-10-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

E2E-CR8C1 0.8mm,电感式,三线,常开5-100mA NPN电源:10-30VDC圆M4

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通用型变频器 6SE6 420-2UC21-5BA1 "1.5 KW，149 x 202 x 172"

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190S-ANEJ2-CB63D-KN-R11-S20 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE160-1753 Disconnect Non-Fused IEC 3 Poles 160A

2090-CPBM7DF-16AA60 MP-Series 60m Standard Cable

2090-XXTFMP-S30 MP-Series 30 m Length Feedback Cable

CFDA-0WPB-0070-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 7 M"

GF-3650R Connecting FlashCable to VWR Temperature Transducer.

IC200UDR005-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120V/240AC Power Supply

IC646TRT150 150 I/O Point Runtime System

IC647PATCPSA Proficy PAT - Driver For CPSA

IC693APU301 1-axis APM motion controller module

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Motion Control 2090-SCVG50-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,50.0M

GFZ-65195EN Alpha SVU Series Amplifier Maintenance Manual

IC646MPMU01 Logic Developer - PLC Nano/Micro - Upgrade

MTR-1331-J-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPJ-GEG-201 Communication Module for 5 inch & 6 inch: GE Fanuc Genius/ UL/ cUL/ UL1604

20BC037A0AYYANC0 PowerFlex 700 AC Drive 20B

20F11NC060JA0NNNNN PowerFlex 753 AC Packaged Drive

22-COMM-P PowerFlex PROFIBUS DP Adapter

2711P-RGK7 PV Plus 700 Keypad Antiglare Overlay

280S-M35F-M1 ArmorStart Three-Phase Power Media

C200HW-COM03-V1 通信板 一个RS-422/485口

1492-PDE1C142 200 A Enclosed Power Distribution Block

数字量输入/输出模块 6ES7421-1FH20-0AA0 DI/16 120/230V AC,光隔离

变送器 3RS10001CK00

1495-N86 Variable Depth Circuit Breaker Accessory

1585J-M8TBJM-8 RJ45 Ethernet Media

1761-HHM-K64 MicroLogix 1000 Handheld Memory Module

188-K3B320-N Miniature Circuit Breaker 32 A

194L-E20-1753 20A 194L Load Switch

2090-CPBM4E2-04TR MP-Series 0.5 m Length Transition Cable

2090-XXNFMF-S90 Kinetix Drives 90m Standard Cable

BC647OEM0510B OEM Edge Program Add't Key - Complete

GC647PATH105 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a single dri

IC200MDD847 Mixed 240VAC b group 8 point / isolated 2 amp relay output 8 point.

IC646NSG000 Siemens AS511 OPC Server. Supports S5 controllers through front port

IC647MBT001 Machine Edition Traditional Development Suite with USB Hardware key

IC675PDI161 Profibus Station IP67 24VDC Positive Logic 16 Inputs

IC697MDL752CA 12 Vdc Output, 0.5 Amp, Positive Logic (32 Points) Conbal Coated

IC800SSD104S1 4.3 amp 115/230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE

Industrial Computers 6182H-15KEH15B VVCE 1500, KEYPAD, EXT MEM, CNET, AC

Process Control 1757-DNBEXP80 DEVICENET MODULE EXPANSION, 65-80 MAX

Operator Interface 2711P-ST7K PANELVIEW PLUS 700 KEYPAD STARTER KIT

Support 9326-AD1USS SUPT RENEWAL CONTRACT FOR 9326AD1USENE

Support 9371-EDESI1R SUPT REINSTATEMENT CONTRACT FOR 9371EDESI1

ControlNet Products 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

RSI Software Products 9301-2SE240JPU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-BA10U1 UPGRADE: IN-SUPT: RSBIZWARE ARCHIVER 03 TO 10

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Motion Control 2090-UXNPAMP-10S03 CABLE,NOGRF50X,MOTOR POWER,MP,10 GAUGE,3M

CBL-204 Mitsubishi FX Cable

IC640HWC306 LM 90-30/20/Micro Serial Software w/Converter & Cables, CD-ROM docs.

IC800SLCIV030 Interface Cable, 1000W SL Amplifier to Terminal Block, 3 Meters

OC647IFWOPCM iFIX Optn: WorkSpace OPC Client (M4 Part)

20AD5P0A3AYNNNG0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD022A3NYNANANK PowerFlex 700S AC Drive 20D

20P41AB7P0RA0NNN PowerFlex DC Drive 230V AC 1.5 HP

2711C-K3M PanelView Comp C300 Graphic Terminal

280-PWRM24E-M1 ArmorConnect 3-PH Power Media drop cable

SRT2-OD04 远程I/O端子（晶体管输出）4点

1492-MCBA290 Cb, 1 In, 10 Ka Aic, 2 Pole, 90 Amp

1494V-DJ622-A-F NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44572BC44

工程组态编程软件 6AV2103-3DA04-0AE5 SIMATIC WinCC 专业版 512 PowerTags V14 Upgrade ： V11..V13 -> V14

1585D-M4UBJM-80 Micro D-Code, QD Style Ethernet Media

1756-L72SK Logix 5573S Automation Controller 4M/2M

1799-D10U10BZC 20 Point Embedded I/P/Output Comb Module

194E-FA16E-PE-TN 194E Load switch

2090-CFBM7DD-CEAA02 MP-Series 2m Servo Feedback Cable

2090-SCVG50-0 Kinetix 50-50m Fiber Optic Cable

BC646MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete

GC647APC025 GC Production Client 25 Pak

HMI-CCT-301 BACKLIGHT TUBE 10.5 inch Color STN (QPI3xxxxS2P)

IC641VPP710 VersaPro Professional Edition 10 Pack - Windows Programming Software f or Series 90-70, Series 90-30, and VersaMax PLCs

IC647IFGLBLSRVRM-51 iFIX WebSpace Server v 5.1

IC660EBR101RR Electronic Assembly Normally Open

IC697ACC715 Kit, VME Integrator, J2 Backplane Mounting

IC756WRE499J-23 DataViews Runtime for Windows 100+, Per User, Japanese, Version 2.3

FlexLogix System 1794-IR8 RTD INPUT MODULE, 8 POINT

PLC-5/1771 System D6200-6.4.18DE PLC-5 STRUCTURED TEXT REL 1.0 USER MANUAL (GERMAN)

Process Control 1757-SRM SYSTEM REDUNDANCY MODULE

Operator Interface 2711P-T10C6D1 PV PLUS 1000, TOUCH, ENET, DC PS, STD MEM

Support 6001-A1DCS SUPT RENEWAL CONTRACT FOR 6001A1DC

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RSI Software Products 9301-2SE230ESU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (ES)

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Motion Control 1394C-SJT10-D MODULE,SYSTEM,10KW,SERVO,W/SERCOS INTF,NO HIM

BC646MPC001 Logic Developer - PLC Configuration Tools

IC300OCS063 OCS with 2x20 LCD Display and with 16-keypad. Built in I/O no expansion. High Speed Counter and PWM/PT. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic) With CAN network.

IC752WFB254 Display Station 2020 Series - w/ touch - 12.1" SVGA (800x600), Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, floppy drive, CD ROM front access, built-in keypad, HMI for CNC, HSSB card, Win NT

MTR-3T22-G-R-0-M-SRR Servo Motor Metric, Seal

ZA06B-6150-H030 Alpha 30kW PSM-30HVi Power Supply

20D-P2-CKS1 PowerFlex 700S Phase II Cassette Kit

20G1AJC460JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-A011N114 PowerFlex 525 2.2kW (3Hp) AC Drive

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GC646MBT001 Proficy GlobalCare Complete for CIMPLICITY Machine Edition Traditional Development Suite

HE693ADC405 Discontinued Part. Check with GE IP on migration path.

IC600PM503RR High Capacity I/O Rack Power Supply, 115-230Vac

IC647HSTESEO1500KM eSignature Option for Historian - Enterprise Server 1,500,000 Points (M4 Key)

IC655CPU500RR Series Five CPU (with 4K Reg and I/O Rack Terminator)

IC694MDL240CA Conbal Coated Input module 120 VAC 16 point

IC756SDV010E-97 DV Draw Development on Solaris Op Sys, English, Version 9.7

MicroLogix 1500/1769 System 1769-OA16 16PT.120/240 VAC OUTPUT

PLC-5/1771 System 1785-TBM THICK-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Distributed I/O 1794-TB3S FLEX I/O TERMINAL BASE WITH SPRING CLAMPS

Communications D1770-6.5.18 DH-485 COMMUNICATION MODULE USER MANUAL

Support 9311-PLC2S SUPT RENEWAL CONTRACT FOR 9311PLC2

Support 9358-BV01R SUPT REINSTATEMENT CONTRACT FOR 9358BV01ENE

Support F1771-OFE2SERA FIRMWARE UPGRADE FOR 1771-OFE2 I/O MODULE

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