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PCA-6179,

PCA-6179

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

IC200MDL244 Input 240VAC isolated 8 point

IC600BF814RR Type K Thermocouple Input Module (8 points)

IC647DMC050 DataMart 50 Reporting Clients

IC647NWV025 CIMPLICITY HMI WebView 25 User

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC697HSC700 High Speed Counter

MSI-EFF-5 Efficiency Management Clients 5 Pack

SLC/1746 System 1747-M5 ADAPTER SOCKET - FIVE SOCKETS PER PACKAGE

PLC-5/1771 System 1771-RT41 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-OV16P FLEX I/O 24VDC SINK OUTPUT MODULE, PROTECTED, 16PT

Communications 9399-RSSGR RSSNAPSHOT GETTING RESULTS GUIDE

Support 6202-PLC3AR SUPT REINSTATEMENT CONTRACT FOR 6202PLC3A

Support 9358-BIZUC2PR SUPT REINSTATEMENT CONTRACT FOR 9358BIZUC2PENE

Support F1771-ESCSERB FIRMWARE UPGRADE FOR 1771-ESC I/O MODULE

RSI Software Products 9324-RLC700NXENE RSLOGIX 5/500 PROFESSIONAL BUNDLE

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RSI Software Products 9358-HSTS2400U4R UPGRADE: OUT-SUPT: HISTORIAN 5K TO 32K TAG

Motion Control 8720SM-015S2EAS3 15 KW/33.4 AMP, 750 VDC, AMP AC MOTOR WITH SNS60

8121 SLDERLSS Field CONN Adapter, Used W/612A, 829. To any Device W/Ribbon Cable Socket

IC200MDL144 INPUT 240VAC ISOLATED, 4 POINTS

IC697CMM721 Series 90-70 Carrierband Lan Interface (MAP 3.0) **

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294D-FD4P2P-G2-3-SB Variable Frequency Drive

S82J-10024D 120V/240VAC可选，容量：100W输出 24V 4.5A S82J-6024替代品

1492-SPM3B060 MCB Supplementary Protector 6 A

软启动器 3RW40272BB04

电机启动器 3VU16403CK00

150-F5NBD SMC Flex Smart Motor Controller

1734-CTM POINT I/O Common Terminal Module

1783-BMS06TL Stratix 5700 6 Port Managed Switch

193-EIO-43-240 E300/E200 240V AC Control Module

20-750-C6-E510F500 PF750,Fr8,Converter,600V 510A,690V 500A

2090-CPWM7DF-10AF15 MP-Series 15 m Length Power Cable

2097-V34PR6-LM Kinetix 350 3.0kW Servo Drive

ET-PS-024-02 POWER SUPPLY AC TO 24V DC

GFK-2066 VMIC - Digital Output User's Manual - IC693VDQ120

IC220MDL930 OUTPUT, RELAY 3.0A, 1PT (REQUIRES 1 IC220TBK085)

IC647DMRS001 DataMart PA Replication Server v2.1

IC647ROC001M ROC:Fisher Remote Operations Controller for 5 Units

IC693MDL340LT 120 Vac Output, 0.5 Amp (16 Points) (LT)

IC756CDV010J-97 DV Draw Development on Compaq True64, Japanese, Version 9.7

MSI-PROD-5-43 Product Mang Clients 5 Pack-43

PLC-5/1771 System 1785-ME32 PLC-5/30 EEPROM MEMORY CARTRIDGE

Distributed I/O 1790-8BV8VX LDX I/O,24VDC,8 UNIV IN/8 SINK OUT EXPN D-SHELL

Communications 1785-TAM THIN-WIRE TRANSCEIVER CABLE KIT, 49.2FT/15M, STD

Operator Interface 2711-NM11 256K FLASH MEMORY CARD

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DeviceNet Products 9220-WINTA CONTROLNET AND DEVICENET TRAFFIC ANALYZER

RSI Software Products 9301-2SE3400FRE RSVIEW32 RUNTIME 32K (FRENCH)

RSI Software Products 9371-EWLI3 RSWIRE DESIGNER WIRE LIST OPTION

Motion Control MPF-SST-F165 KIT,SHAFT SEAL,FOR MPF-A5XX AND MPF-B5XX MTR

2124-128-C Greyline OS, 2 Line, (20) 5MM Chars, VFD, Quick Connect, 128K Memory W/Clock/Date, NEMA 4

HE693THM894 8 channel thermocouple b module for Series 90-30 with 0.1癈 resolution.

IC676CBLPBM020 IP67 Profibus Cordset - 2 Meters, Male Connector w/Leads

QPK2D100L2P QUICKPANEL MONO 6" LCD

STXPBS825 STXi Profibus with 16 24VDC sink (Positive Logic) b and 16 isolated relay output, expandable to 8 additional modules.

20BC3P5A0AYYANC0 PowerFlex 700 AC Drive 20B

20F1AND248AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D010H204 PowerFlex 40- 4 kW (5 HP) AC Drive

140DDO88500C Quantum 开关量DC输出,12点,24-125VDC,2组6点成组隔

284E-FVD2P3Z-10-CR-OC EtherNet Variable Frequency Drive

E3Z-D62 NEW 1m 扩散反射式 晶体管输出 NPN 100Ma 电源DC12-24V

1492-SPM1B250 MCB Supplementary Protector 25 A

直流电源 6EP1334-3BA00 120/230-500VAC 输入，24VDC/10A 输出

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1497D-A14-M21-0-N Gen Purpose Transber

1606-XLSRED40HF XLS Redundancy Module

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190E-CNEJ1-CC16C 10-16 A Economy Starter W/Ckt-Bkr

194R-LNC31 194R IEC Terminal Shields

2090-CPBM7DF-14AF90 MP-Series 90 m Length Cable

2090-XXNPY-16S09 Y-Series 9 m Length Power Cable

CBL-H1IC-15 Serial cable for S2K or IMC or Target RS-232 communication.15 feet

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IC200UDD110 28 point PLC,(16) 24VDC In, (12) 24VDC Out (6) 1.0 A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. B attery not included.

IC646TPD300 ProServer 300 I/O Point Development System

IC647OP2M OP2:Opto 22 Optomux

IC693ALG391LT Analog Output, Current, 2 Channels (LT)

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IC800VMMCONE002 VersaMotion motor encoder connector (1 kW to 3kW models)

SLC/1746 System 1747-C13 SPECIALTY MODULE TO ISOLATED LINK COUPLER CABLE

Industrial Computers 6186-M15ALTC VERSAVIEW 15 INCH MONITOR, CAPACITIVE TOUCH SCREEN

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Operator Interface 2711-T6C15L1 PV600 COLOR TOUCH, CNET & RS232 PRINT

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MTR-1220-E-D-E-0 Stepping Motor Nema23, Series Wdg, Encoder

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2711P-RDT7CK PanelView Plus Display Module

280E-FN-10-C ArmorStart Direct Online Starter

C200HW-BC051 主机板?可安装5个I/O单元

1492-PD3263 350 A Power Distribution Block

电源模块 6ES7407-0KA01-0AA0 PS407 输入电压 115/230VAC 10A

变送器 3RS17052KW00

TIA 博途数字化选件 6AV2107-0UP00-0BB0 SIMATIC ProDiag for SIMATIC Comfort/Mobile Panels

1585J-M8TBJM-1 RJ45 Ethernet Media

1760-RPLCONN Pico Replacement Expansion I/O Connector

188-K3B060-N 6 A Miniature Circuit Breaker

194L-E12-8251 12A 194L Load Switch

2090-CPBM4DF-16AF01 MP-Series 1 m Length Pwr and Brake Cable

2090-XXNFMF-S01 Kinetix Drives 1m Standard Cable

BC647OEM0311 OEM Edge Program Renewal Additional Key - Machine Edition

GC647MVD000 Global Care for View OPC Driver License and Hardware Key

IC200MDD840LT MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT (LT)

IC646NME000 Mitsubishi A-Series Serial

IC647LNSM LNS:Lonworks Network Interface

IC670MDL742RR 5/12/24Vdc Neg Logic Output, 16 pt

IC697MDL652 12 Vdc Input, Positive/Negative Logic (32 Points)

IC800SLCS020 Serial cable for SL series amplifier serial communication. 2 meters

ControlLogix/1756 System 1756-PBR2 19-32VDC REDUNDANT POWER SUPPLY ASSEMBLY

Industrial Computers 6182H-12TRH6B VVCE 1250, TOUCH, STD MEM, RIO/DH, AC

Process Control 1757-PFBUPG050 PROFIBUS LIC UPG 50 IOMS

Operator Interface 2711P-ST12B PANELVIEW PLUS 1250 KEY/TOUCH STARTER KIT

Support 9357-ENETMDAD3S SUPT RENEWAL CONTRACT FOR 9357ENETMDAD3E

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ControlNet Products 1734-RTB3 REPLACEMENT 12 POSITION IP20 SCREW TERMINAL BLOCK

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RSI Software Products 9358-B30U2R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 10 TO 30

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Motion Control 2090-UXNFDN-R09 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,R/A,9M

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IC610MDL154RR 24Vdc Sink/Source Output, 2 Amp (4 points)

IC800SLCBV100 Power/Brake Cable, 1000 W SL Servo Motor with Brake, 10 Meters

OC647IFGLBLENBLRM-55 iFIX WebSpace Enabler v 5.5

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20DD014A0EYYANANE PowerFlex 700S AC Drive 20D

20P41AB038RA0NNN PowerFlex DC Drive 230V AC 10 HP

2711-NR7T PanelView Accessory

280-PWRM24A-M12 ArmorConnect 3-PH Power Media drop cable

3G3MV-A4037 NEW 9.1KVA 8.6A 3.7KW 三相AC380-460V/50HZ/60HZ

1492-MCAA2H15 15 A Ul489 Miniature Circuit Breaker

1494U-PB31 1494U 30A-100A Phase Barrier

软启动器 3RW44556BC46

工程组态编程软件 6AV2103-0DA04-0AA5 SIMATIC WinCC 专业版 512 PowerTags V14

1585D-M4UBJM-1 Micro D-Code, QD Style Ethernet Media

1756-L62S GuardLogix 4 MB Standard Mem Controller

1797-TB3S FlexEx Terminal Base

194E-E63-TN 194E Type E 40/63A Neutral Terminal

2090-CFBM6DD-CCAA30 TL-Series 30 m Length Feedback Cable

2090-SCEP32-0 Kinetix 32-32m Fiber Optic Cable

BC646MOP001 Logic Developer PC with View for 8000 I/0 Development only with Proficy GlobalCare Complete

GC647AEC001 GC PA Efficiency Client

HMI-CAB-C83 CABLE A-B SLC500 PROGRAM

IC641SWP081 Host Drivers for Windows NT/95, Qty. 10

IC647IFCLNTSRO025C iFIX iClientTS Read Only 25 PK (M1Component Part)

IC660EBD024 Electronic Assembly for IC660BBD024

IC695SPC100 RX3i 10/100/1000base-TX (CAT5 100m) Small Form Pluggable Transceiver

IC756WRE099J-22 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 2.2

FlexLogix System 1794-OB8 24 VDC OUTPUT 8 POINTS

PLC-5/1771 System D1785-6.6.1 PLC5 FAMILY PROGRAMMABLE CONTROLLER(1785-L)MANUAL

Process Control 1757-PLXSIFZB PLX FSC SERIAL MODBUS QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

Support 9324-FW5PCOENS SUPT RENEWAL CONTRACT FOR 9324FW5PCOEN

Support 2706-NP5R SUPT REINSTATEMENT CONTRACT FOR 2706NP5

Support F1785-L40ESERC FIRMWARE UPGRADE FOR 1785-L40E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ZHU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ZH)

RSI Software Products 9701-VWSS000AENE RSVIEW SE SERVER UNLIMITED DISPLAY

RSI Software Products 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

Motion Control 1394C-AM50-IH MODULE,AXIS,INTL HTSNK,10KW,23.3A CONT,33.2A PK

BC646MDD159 Logic Developer PC w/Runtime (HRT) 1,500 I/O

IC300OCS035 OCS with 2x20 LCD Display and with 16-key tactical feel keypad. Built in I/O no expansion. One RS-232 serial port supporting CsCAN and RTU Master/Slave. 8 DC Inputs (12/24vdc), 6 Relay Outputs (4.0A per point).No network interface.

IC752SKT009 Datapanel 150 Starter Kit: Includes Datapanel 150 (DFT000), download & communication cables, DataDesigner, user & programming manuals.

MTR-3T12-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

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25A-E022N104 PowerFlex 523 15kW (20Hp) AC Drive

2711P-T6M20D8 PanelView Plus 6 6 Grayscale Touch DC

6SE6440-2UD34-5FB1 45KW

1492-L2-G IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM4024-8R Connection Products

软启动器 3RW44251BC35

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1585-C8PB-S300 Cable Spool Ethernet Media

1746-R14 SLC Replacement Cover

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HE660BGM424 Discontinued Part. Check with GE IP on migration path.

IC600LR612RR 4K/8K Combined Memory

IC647HSTES40KM Historian Enterprise Server 40000 Points (M4 Key)

IC651ENS040 Series 90-70 MMS/Ethernet Software

IC694BEM321 RX3I Communication Module, I/O Link Interface Module (Master). Module is on the high speed serial bus.

IC756SDV001E-914 DV Development - Solaris Op Sys Addt'l User, English, Version 9.14

MicroLogix 1500/1769 System 1764-MM1RTC MICROLOGIX 1500 MEMORY MODULE WITH REAL TIME CLOCK

PLC-5/1771 System 1771-WHFB FUSED WIRING ARM (1.5A FUSE)

Distributed I/O 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

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Support 6233-5VDLR SUPT REINSTATEMENT CONTRACT FOR 62335VDL

Support 9358-BPMG02R SUPT REINSTATEMENT CONTRACT FOR 9358BPMGR02ENE

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RSI Software Products 9324-RLD0U6ENE RSLOGIX 5000 SERVICE ED TO FULL UPG, ENU

RSI Software Products 9301-2SE350PTU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK02ENE RSBIZWARE MATERIALTRACK (1 - 03 BATCH SERVER)

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IC697PWR711*FM Power Supply, 120/240 Vac, 100 Watts, FM Approved ( *Rev. letter)

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