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SeaSonicSS-460H2U,

SeaSonicSS-460H2U

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激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

 

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IC660MLA026 Label for IC660BBA026 (Qty 100)

IC695CPE305CA Conbal Coated. CPE305 single slot CPU, 1.1Ghz processor,5 Meg user memory, 1 RS-232 port (IC693CBL316 cable), 1 Ethernet port (SRTP Programmer support only) and a USB master port upload/download only. Ships with Energy PAC IC695ACC400).

IC756MDV001E-97 DV Development - Alpha OpenVMS Addt'l User, English, Version 9.7

IC800SSI420RD2RR 20A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1746-P5 POWER SUPPLY - RACK MOUNT

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Operator Interface 2711P-RL7C PV PLUS/VVCE 700 BACKLIGHT REPLACEMENT

Support 9355-WABOEMITS SUPT RENEWAL CONTRACT FOR 9355WABOEMIT

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ControlNet Products 1734-IB8 24V DC 8 CHANNEL SINK INPUT MODULE

RSI Software Products 9301-2SE2400U1R UPGRADE: OUT-SUPT: RSVIEW WORKS 1500 TO 32K

RSI Software Products 9357-CNETMDAD3E RSNETWORX MD FOR CONTROLNET ADD-ON

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Motion Control 2090-UXNBMP-18S90 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 90 MTR.

CBL-138-2 Cable. Allen Bradley SLC500 1747-KE (RS-232)

IC600WD005 I/O Cable, 5 feet (1.5m)

IC800SKCFLY030 Cable, S2K Aux. I/O Connector to Flying Leads, 3 Meter

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2711-NC13 PanelView 5 m Operate Comms Print Cable

280-PWRM22F-M2 ArmorStart Three-Phase Power Media

FX2N-1PG-E 定位模块

1492-MC5X10 IEC 5 x 10 mm Marker Card

1494U-D100 1494U 100A Switch and Mechanism

软启动器 3RW44536BC44

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2090-KPBE7-06AA MP-Series Power and Brake Connector Kit

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IC647IEC005 IEC 61850 Client - 5000 points

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IC695FTB1S132 Fiber terminal Block kit includes the IC695FTB001 base plus two IC694TBS032 high density extended shroud spring style terminal blocks

IC756WRE024J-28 Runtime License for Windows 1-24 Users, Per User, Japanese v2.8

FlexLogix System 1794-ADNK CONFORMALLY COATED, DEVICENET ADAPTER

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IC300DIQ722 14 AC Inputs / 10 Outputs, 120 - 160 VAC Sink or source, Relay Out, 3 amps. isolated, 2 per common

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156-B45CB1 45 A Contactor

1746-NI8 SLC 8 Point Analog Input Module

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193-T1DC90 72-90 A IEC Bibllic Overload Relay

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20AC022C0AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

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IC756RDV010E-98 DV Draw Development on IRIX Op Sys, English, Version 9.8

MicroLogix 1200 System 1762-MM1RTC MEMORY MODULE WITH RTC

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22F-B025N104 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

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电机启动器 3VU16401CR00

150-F361NCD SMC Flex Smart Motor Controller

1732E-OB8M8SR ARMORBLOCK 8 POINT SCHEDULED OUTPUT

1771-WHF FUSED WIRING ARM

193-EENH E1 Plus 120-600 A Overload Relay

20-750-BUS1A-F8 PF755 FR8, DC BUS ACCESS, IP20/IP54 CABT

2090-CPWM7DF-10AA12 MP-Series 12m Servo Power Cable

2097-V32PR4-LM Kinetix 350 1.7kW Servo Drive

ET-GT-5ES-1 5 RJ45 Port Ethernet Switch

GFK-1996 Control Station CE IIx QuickStart

IC220MDL220 INPUT, 120VAC, 1 PT (REQUIRES 1 IC220TBK083)

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IC647PSF300 Proficy Process Systems 3000 I/O with iFIX

IC693MDL240LT 120 Vac Input (16 Points) (LT)

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PLC-5/1771 System 1785-L46C15 PROTECTED CONTROLNET PLC-5/40 CONTROLLER, 48K WORD

Distributed I/O 1738-APB PROFIBUS ADAPTER

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HE693STP113 One axis stepper bing module for Series 90-30 with incremental encoder feedback, optical isolation, independent acceleration/deceleration and indexed moves.

IC670MDL331 120VAC 2A Output 8 Pt. Isolated

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2090-XXNPT-16S02 TL-Series 2 m Length Power Cable

CBL-3P-MP-30 Power cable for MTR-3S60-H series servo motors. 30 feet

GF-0902R Connecting FlashCable to Giddings & Lewis M311, Marposs, Nortec, Prec. Devices.

IC200UAA007-24 Qty of 24, 28 point PLC, (16) 120VAC In, (12) 120VAC Out, 120V/240AC P ower Supply. Battery (IC200ACC403) is required for data retention

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IC647NWS999 CIMPLICITY HMI Thinview for Windows CE

IC693ALG221RR Analog Input, Current, 4 Channels

IC752CMI201 Mitsubishi FX RS422 cable for DataPanel 150/160/240

IC800VMM07LNKSE25 750 W VersaMotion servo motor 2.39 Nm)

SLC/1746 System 1746-BLM BLOW MOLDING MODULE

Industrial Computers 6189V-FANFIL3 FAN FILTER (700R) 5-PACK (MACHINE MOUN)

Application-specific products 1403-MM01A MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C2 PV600 COLOR KEY, DH485

Support 9301-2SE2500FRS SUPT RENEWAL CONTRACT FOR 93012SE2500FR

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2711P-RDK12C PanelView Plus Display Module

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194L-E12-1755 12A 194L Load Switch

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IC200DTX400 Operator Interface with up to 200 stored messages. 2 x 16 character LCD backlight display and 6 function keys. Powered via 15 pin SNP Port.

IC646NEA000 Allen-Bradley Communications

IC647IFXPESMLL iFIX for Embedded XP Small Package (Runtime with 500 Tags)

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