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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

194E-Y100M-1753-6N 100 A 194E Load switch

2090-CFBM6DD-CCAA04 TL-Series 4m Feedback Cable

2090-CSBM1DF-14AA25 Kinetix Cable Single DSL 2090-Series

2090-XXNPMF-14S90 Kinetix Drives 90m Standard Cable

CBL-30-BT-10 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 10 feet

GFK-0450 Genius PowerTRAC Block User's Manual

IC600BF930RR 115Vac Protected Output Module (4 points)

IC646NSL900 Proficy SQL 2000 Processor License

IC647MGM001 Enterprise Adaptor for Maximo 5.2

IC676ACC004 Profibus Network Termination Resistor

IC697MEM717 Expansion RAM, 256K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD228S1 28 amp 230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System D1775-6.5.3 I/O SCANNER-MESSAGE HANDLING MOD.(1775-S4B)MNL

Industrial Computers 6182H-15KRH6B VVCE 1500, KEYPAD, STD MEM, RIO/DH, AC

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CBL-34-MP-10 Power Cable, MTR-3N(All), MTR-3S3x & MTR-3S43-H Series Servo Motors, 10 Ft.

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20DD052A0EYNANANE PowerFlex 700S AC Drive 52 A 40 Hp 20D

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280-PWRM24E-M6 ArmorConnect 3-PH Power Media drop cable

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1756-L75K ControlLogix 32 MB Controller

1799-DSCCON Embedded Input/Output Accessories

194E-FA32E-P11-PE 194E Load switch

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IC641VPS950 VersaPro Standard Edition 50 Seat Site License - Windows Programming S oftware for Series 90-30 and VersaMax PLCs

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MTR-1337-N-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection

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294E-FD4P2Z-G1-3 Variable Frequency Drive

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150-FPP480B SMC Flex Renewal Part

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193-ESM-I-60A-C55 E300/E200 60 Amp Sensing Module

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2090-CPWM7DF-14AF02 MP-Series 2 m Length Power Cable

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GA646PCMS50 GlobalCare Assist for Change Management Electronic Signature Module 50 Pack

GP-0602NT-F1SB GagePort LVDT NT (Full Bridge F1 Blocks) - Sales BOM.

IC5002TAX0010 PanelPC 12 inch Standard Unit with Windows XP

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IC647SJM001 Scheduler Project Module

IC693MDL730 12/24 Vdc Output, 2 Amp, Positive Logic (8 Points)

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PLC-5/1771 System 1771-ID01 ISOLATED INPUT, 220V AC, 6 INPUT

Distributed I/O 1790P-T0W6 PROFIBUS, 6 RELAY OUT BASE, TERMINAL BLOCK

Communications 1784-CP6 CABLE ASSY, 10FT/3.05M,KT/KT2/KL TO PLC-5 (DIN)

Operator Interface 2727-TRC1 MOBILEVIEW SERIAL CABLE

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HMI-CAB-C97 CABLE TOSHIBA T2

IC693CBL327 Cable, Left Side, One - 24 Pin 90 Degree Connector, 3 Meter

QSJ2D100S2P QUICKSTART KIT 5" STN

TRM-21006669 Motor power connector for 4.3/5/7.2 amp 115/230 VAC S2K models

20BC8P7A3AYNAEC1 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF082JN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E3P0C104 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140AVO02000 Quantum 模拟量输出, 4通道, 电压

284E-FVD7P6Z-25-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive

E2E-X1R5Y1 1.5mm,电感式,二线,常开 100mA 电源:24-240VAC圆M8

1492-SPM1C200 MCB Supplementary Protector 20 A

通用型变频器 6SE6 430-2UD35-5FB0 "55 KW,350 x 850 x 320"

电机启动器 3VU13402MB00

150-C19NBR SMC-3 19A Smart Motor Controller

1608P-200A415V4S-NX ProDySC 200 Amp Voltage Sag Protector

1770-CD1 Data Highway 100-100 ft Length Cable

193-CBCT3 E3 Plus Ground Fault Current Sensor

194R-R7 DISCONNECT OPERATING SHAFT

2090-CPBM7E7-08AF09 9 m Length SpeedTec Extension Cable

2090-XXTPMP-16S30 MP-Series 30 m Length Power Cable

CP4I-0WEB-0070-AZ Shielded motor power cable for B22HVis/A22HVi/A22HVis/A30HVis/A40HVis motors. (straight connector) 7 meters

GF-937332 Connecting FlashCable to Mitutoyo, Chatillon, Mecmesin.

IC200UEX009 14 point expansion. (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 a t 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC647ADC005 PA Dashboard Client 5 Pak

IC647PCL050 Proficy Process Systems Standard Edition 500 I/O with CIMPLICITY

IC693CBL311 I/O cable for DSM324 24V I/O or APM I/O to the 44A726268-001 terminal block. 3 meters

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IMC-316D-X-DRR IMC-D Series Servo Motor Controller, DeviceNet, 6 Amp

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Open Automation Systems 1789-STRT1ES SOFTLOGIX 5800 STARTER KIT SPANISH

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