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我国工业机器人与金属成形机床集成应用的现状与问题

工业机器人与金属成形机床在制造原理和结构等诸方面均较为相似，如伺服电机驱动、数控系统控制，以及可实现精确位置移动的自动装置等。因此，金属成形机床制造商在工业机器人的晒制上优势较为明显。而这些优势带来的巨大商机，早已被国内诸多目光敏锐机床制造企业所察觉。所以，早于多年前，便已有部分机床及企业介人对工业机器人
的制造与研发。发展至当前，我国开展工业机器人研制的金属成形机床企业，主要为数控系统厂和主机厂两类。其中，后者的产品门类较为齐全，主要优势集中于成套项目承接。

然而现阶段，虽然我国工业机器人与金属成形机床的集成应用正日趋广泛。但从行业的整体发展程度来看，二者集成应用在数量与规模上，均处于初级起步阶段，与发达国家仍有较大差距。主要表现为以下几方面 ：第一，工业机器人与金属成形机床集成应用所处水平较低，诸多先进技术仍未充分应用。并且，应用形式仅是简单地将金属成形机床和工业机器人相组合，但各自使用分离的控制系统。第二，行业内部缺乏可借鉴与参考的技术标准规范或理论基础，制造商与用户均缺乏充足的知识与经验。第三，工业机器人领域属于新兴行业，相关应用型专业人才十分匮乏，导致诸多项目受阻。总体而言，在工业机器人与金属成形机床集成应用中，许多理论与实践问题均未得到充分认识、论证与解决。
因此，要充分发挥工业机器人与金属成形机床的集成应用优势，还需各餐祝主体的不懈努力。

4 、工业机器人与金属形成机床集成应用的发展路径

根据上文所述，当前我国工业机器人与金属成形机床集成应用中仍存在诸多问题。因此，需从以下几方面对二者的集成应用进行探讨，充分发挥二者的合力优势，推进汽车制造企业发展进程。

其一，汽车机床企业在研制工业机器人的过程中，应充分发挥产业自身固有优势，树立更高的发展目标。制造商应立足于自身实际发展需要，完善工业机器人与金属成形机床集成应用的基础理论研究，提升工作工艺与转配。同时，需不断创新，突破减速器与伺服电机等基础零部件的传统束缚，大幅提高国产汽车制造工艺的质量与整体水平。
其二，在金属成形机床的制造过程中，需加入充足的自动化功能，促进其与工业机器人工作的协调开展。在此过程中，汽车制造商需加强对刀具中先进技术的应用研究，包括强刀具磨损与补偿道具的自动检测与更换等，有效保证汽车机床加工各单元工作的持续稳定开展。

其三，汽车加工制造商需对共同协调工作的双方进行联动设计，并对工业机器人与金属成形机床做出适合双方的相应调整，形成二者度集中的协调有机统一体。此设计与调整不单是改变机床机械的结构，还应包括调整设备传感器与整合控制系统等，实现工业机器人与金属成型机床的空间集成。

其四，在促进工业机器人与金属成形机床的集成应用过程中，应制定较为完善的技术规范与流程，有效满足二者对机械结构设计与控制系统等的特殊要求。因此，汽车制造企
业间应建立完备的组织联络机制，并在机制中建立必要的技术标准与规范，加强各环节的交流、沟通与协作，充分实现优势互补、资源共享与发展合力，推进我国机床工具行业转
型升级 [5]。

其五，为加快工业机器人与金属成形机床集成应用的普及，应加大对专业领域人才的培养力度。一方面，需加大工业机器人研制与开发相关专业人才的培养力度，促进工业智能机器人的应用与普及。另一方面，在汽车金属成形机床制造领域，应加强对工业机器人应用人才的培养，并不断深化关人才的专业知识与技能水平。
 

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IC300TIU201 Graphical Operator Control Station Two serial ports, (1) RS-232 and (1) RS-485/RS-232 port, (1) CAN port, 3 meg of screen memory. (4) SmartStack support. No controller support.

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280-PWRM24B-M2 ArmorConnect 3-PH Power Media drop cable

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GC647APC001 GC PA Production Client

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IC697ACC700 Terminal Block, 40 Contacts (qty 6)

IC756WRE499E-28 Runtime License for Windows 100+ Users, Per User, English v2.8

FlexLogix System 1794-IE8K CONFORMAL COATED, ANALOG INPUT MODULE, 8 POINT

PLC-5/1771 System D6200-6.4.12JP PLC5 PROGRAMMING SW I/O CONFIG. MNL (JAPANESE)

Process Control 1757-SRC1 1757 REDUNDANCY MODULE CABLE - 1 METER, 3.28FT

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MTR-3T21-G-R-B-M-S MTR series metric servo motor with resolver and brake and shaft seal

ZA06B-6136-H201 Beta Dual SVM1-20i FSSB Servo Amp,20/20A

20D-HEID-D0 PowerFlex 700S Heidenhain Encoder Board

20G1AGD361AA0NNNNN PowerFlex 755 AC Packaged Drive

25A-V4P8N104 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T7C4D8 PanelView Plus Terminal

6SE6430-2UD31-8DB0 18.5KW

1492-L35 IEC Term Blck 16.1x100.5x51.8mm SPr Clp

1494C-CM11 Cable Mechanism

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附件 6ES7 954-8LF02-0AA0 存储卡：24 MB

1585A-DD4JD Accessories Ethernet Media

1746-RT28 SLC Replacement Terminal Block

1790D-T0A6 CompactBlock LDX 6 Point O/P Base Block

194E-A32-1753 32 A 194E Load switch

20-PP12001 OPTICAL FIBER SET

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20AC043C3AYNANC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

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HE670IBU100 Discontinued Part. Check with GE IP on migration path.

IC600LX680RR 64K Logic/16K Register Memory Module

IC647HSTESEO100KM eSignature Option for Historian - Enterprise Server 100000 Points (M4 Key)

IC655CCM500RR Communications Control Module (CCM)

IC694MDL230 Input module, 120 VAC 8 point, isolated per point.

IC756SDV001K-99 DV Development - Solaris Op Sys Addt'l User, Korean, Version 9.9

MicroLogix 1500/1769 System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

PLC-5/1771 System 1785-KA5 COMMUNICATION MODULE DATA HWY PLUS TO DATA HWY 485

Distributed I/O 1794-TB3G 3-WIRE GROUNDED TERMINAL BASE - SCREW CLAMP

Communications 9399-WABUG WINTELLIGENT LINX FOR A-B PROG. CONTROL USER GUIDE

Support 9311-PASJR 9311PASJ SOFTWARE SUPPORT CONTRACT REINSTATEMENT

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Motion Control 8720SM-022S2GAS2 22 KW/48 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

840-RC-15 15" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200MDL940 OUTPUT RELAY 2.0A PER PT ISOLATED FORM A 16PT

IC697VAL314 Analog Output, Isolated, 4 channel, 12 bit, Current - 4 to 20mA. Removable temrinal block, no cable required

MTR-1331-J-N-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection

ZA06B-0062-B503 B2/4000HVis servo motor with 24 VDC brake and 128k serial encoder

20BD156A3ANNANC0 PowerFlex 700 AC Drive 20B

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22F-V6P0N103 PowerFlex 4M-1.1 kW (1.5 HP) AC Drive

140CFI00800 Quantum CABLEFAST, 模拟量输入块, 无保险

294E-FD2P5Z-G1 Variable Frequency Drive

HL-5030 触点:1开/1闭,5A 250VAC机械寿命:1000万次?撞压式 可调滚珠摆杆型

1492-SPM3B500 MCB Supplementary Protector 50 A

软启动器 3RW40372BB04

中央处理单元 6ES7 212-1AE40-0XB0 CPU 1212C DC/DC/DC

150-F85NBRB SMC Flex Smart Motor Controller

1734-IT2I POINT I/O 2 Point Thermocouple Input

1783-HMS16TG4CGN Stratix 5400 20 Port Managed Switch

193-ER1A Remote Reset Solenoid

20-750-EMCBUS1-F8 PF750,FR8,IP00,EMC BUS, TERMINATION KIT

2090-CPWM7DF-14AA03 MP-Series 3m SpeedTec Standard Cable

2098-DSD-075-SE Ultra 3000 Servo Drive

GA646IFCLNTCRO100 GCA iFIX iClientTS Read Only 1 PK Runtime Version

GFK-2222 PACSystems CPU Reference Manual

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GF-5008R Connecting FlashCable to Metronics QC 3000/ QC 1000.

IC200UDR440 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) Relay Out, 12/24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inclu

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IC693BEM331 Genius Bus Controller (supports I/O and Datagrams)

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IMC-200E-X-D IMC ampless servo motor controller/ enhanced

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变送器 3RS10101CD10

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BC647PPSEWC Proficy Process Systems Engineering Workstation with CIMPLICITY with Global Care

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IC200MDL141 Input 240VAC (1 group of 8) 8 point.

IC646NSL900 Proficy SQL 2000 Processor License

IC647MGM001 Enterprise Adaptor for Maximo 5.2

IC676ACC004 Profibus Network Termination Resistor

IC697MEM717 Expansion RAM, 256K Bytes, CMOS (Used w/77X CPUs and PCM)

IC800SSD228S1 28 amp 230 VAC S2K servo drive for S-series motors

ControlLogix/1756 System D1775-6.5.3 I/O SCANNER-MESSAGE HANDLING MOD.(1775-S4B)MNL

Industrial Computers 6182H-15KRH6B VVCE 1500, KEYPAD, STD MEM, RIO/DH, AC

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OC647IPWRPLDV00300M iPower Option - Nwk 300 I/O Dev

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20DD052A0EYNANANE PowerFlex 700S AC Drive 52 A 40 Hp 20D

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1585D-M8UGDM-5 Gigabit Ethernet Media

1756-L75K ControlLogix 32 MB Controller

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