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NI 9882,

NI 9882

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　PLC控制系统的设备与调试，触及到各项作业，而且只能按序进行，一环紧扣一环，稍有不小心都将导致调试失利，不但延误工期，甚至会损坏设备。本文介绍了在现场实践中总结出的PLC控制系统的设备与调试技能经验，并对现场经常出现的设备、调试相关问题，提出评论定见和解决计划。

　　一、体系的设备与调试

　　合理安排体系设备与调试程序，是确保高效优质地完成设备与调试任务的要害。

　　1、前期技能准备

　　体系设备调试前的技能准备作业越充沛，设备与调试就会越顺畅。前期技能准备作业包含下列内容：

　　(1)熟悉PC随机技能材料、原文材料，深化了解其功用、功用及各种操作要求，制定操作规程。

　　(2)深化了解规划材料、对体系工艺流程，特别是工艺对各生产设备的操控要求要有全面的了解，在此基础上，按子体系制造工艺流。程联锁图、体系功用图、体系工作逻辑框图、这将有助于对体系工作逻辑的深刻了解，是前期技能准备的重要环节。

　　(3)熟悉各工艺设备的功用、规划与设备状况，特别是各设备的操控与动力接线图，并与什物相对照，以及时发现过错并纠正。

　　(4)在全面了解规划计划与PC技能材料的基础上，列出PC输入输出点号表(包含内部线圈一览表，I/O所在位置，对应设备及各I/O点功用)。

　　(5)研读规划提供的程序，对逻辑杂乱的部分输入、输出点制造时序图，一些规划中的逻辑过错，在制造时序图时即可发现。

　　(6)分子体系编制调试计划，然后在团体评论的基础上综合成为全体系调试计划。

　　2、PLC商检

　　商检应有甲乙两头共同进行，应承认设备及备品、备件、技能材料、附件等的类型、数量、规范，其功用是否无缺待实验室及现场调试时验证。商检成果，两头应签署交换清单。

　　3、实验室调试

　　(1)PLC的实验室设备与注册制造金属支架，将各作业站的输入、输出模块固定其上，按设备提要以同轴电缆将各站与主机、编程器、打印机等相衔接，查看接线正确，供电电源等级与PLC电压选择相契合后，按开机程序送电，装入体系配置带，承认体系配置，装入编程器装载带、编程带等，按操作规程将体系注册，此刻即可进行各项操作实验。

　　(2)键入作业程序

　　(3)模仿I/O输入、输出，查看修正程序本进程的意图在于验证输入的作业程序的正确性，该程序的逻辑所表达的工艺设备的联锁联系是否与规划的工艺操控要求相符，程序是否疏通。若不相符或不能工作完成全进程，阐明程序有误，应进行修正。在这一进程中，对程序的了解将逐渐加深，为现场调试作好了准备，同时也可以发现程序不合理和不完善的部分，以便进一步优化。

　　调试办法有两种：

　　①模仿办法：按规划做一块调试板，以钮子开关模仿输入节点，以小型继电器模仿生产工艺设备的继电器与接触器，其辅佐接点模仿设备工作时的回来信号节点。其长处是具有模仿的真实性，可以反映出开关速度差异很大的现场机械触点和PLC内的电子触点相互衔接时，是否会发作逻辑误动作。其缺陷是需求添加调试费用和部分调试作业量。

　　②强置办法：使用PLC强置功用，对程序中触及现场的机械触点(开关)，以强置的办法使其“通”、“断”，迫使程序工作。其长处是调试作业量小，简便，不需另外添加费用。缺陷是逻辑验证不全面，人工强置模仿现场节点“通”、“断”，会构成程序工作不能连续，只能分段进行。

　　依据我们现场调试的经验，对部分重要的现场节点采纳模仿办法，其他的选用强置办法，取二者之长互补。逻辑验证阶段要着重逐日填写调试作业日志，内容包含调试人员、时刻、调试内容、修正记载、毛病及处理、交代验收签字，以树立调试作业责任制，留下调试的第一手材料。关于规划程序的修正部分，应在规划图上注明，及时征求规划者的定见，力求准确表现规划要求。
 

IMC-31CE-2-MODRR IMC-D Series Servo Motor Controller, Enhanced, 12 Amp

SLC/1746 System 1747-RL401 SLC 5/04 UPGRADE KIT LABELS

Industrial Computers 6189V-FD144 FLOPPY DISK DRIVE

Application-specific products 9358-PBEBNT30ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 30 UNITS

Operator Interface 2711P-T15C4B2 PV PLUS 1500, TOUCH, ENET, AC PS, EXT MEM

Operator Interface D6190-6.5.1RU CONTROLVIEW CORE USER MANUAL (RUSSIAN)

Support GML-DMR SUPT REINSTATEMENT CONTRACT FOR GMLDM

Support 9381-PA250KENS SUPPORT RENEWAL CONTRACT FOR 9381PA250KEN

DeviceNet Products 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

RSI Software Products 9301-2SE3304 RSVIEW32 RUNTIME 1500 WITH RSLINX SINGLE NODE

RSI Software Products 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Motion Control MPL-B560F-SJ22AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,460V

Motion Control 2090-UXLF-136 AC LINE FILTER,ULTRA,36 AMPS,1 PHASE

GQPM-DEM-L02 QUICKPANEL MINI DEMO GE LABEL

IC646MSS101 Logic Developer - State Standard w/Programming Cable

MTR-3T45-I-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-122F STXi b module 16 points, Negative Logic, 12V/ 24VDC (connector type)

SCXI-1128

PCL-724

特伦顿 92-005927-603

MS-S0651

FHP24SX-U

PCM-4896

1492-RCDA4A63 Residual Current Device 63 A

存储卡 6ES7952-1KT00-0AA0 FEPROM 存储卡， 32M

变送器 3RS10 40-2GW50

1497-G-CXSX-0-N Control Circuit Transber

1606-XLDNET8 1606 Power Supply

1762-OW16 MicroLogix 16 Point Relay Output Module

188-K3D080 Miniature Circuit Breaker 8 A

194L-HCDC-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-14S03 Kinetix Drives 3m Standard Cable

BC647TPR075 CIMPLICITY HMI ProServer 75 I/O Runtime System with Proficy GlobalCare

GC647PRTOSI GlobalCare Complete - Proficy Portal OSI PI Connector Ver 3.0

IC200MDL743LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PHA935 PA-70H with 935 CPU - AC

IC647MSAM MSA:Mine Safety DAN

IC684TR000321 CIMPLICITY PMCS (Level 1) (4 Days)

IC697VAL216 Remplacement is Embedded VME-3122A-420000.Contact GE IP Embedded for details.

IC800SSI228P2RR 28A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L542P PRO-SET 200 - 5/04 - 32K

Industrial Computers 6181P-12NPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711-K5A1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9303-4DTS01ENS SUPT RENEWAL CONTRACT FOR 93034DTS01ENE

Support 9393-RSCOMP500S SUPT RENEWAL CONTRACT FOR 9393COMP500

ControlNet Products 2711-K6C15L1 PV600 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (PT)

RSI Software Products 9358-BEPB10U1 UPGRADE: IN-SUPT: RSBW BATCH & EPROCEDURE 3 TO 10

Motion Control MPL-A4540C-MK22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S60 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,60M

CBL-T7-MB-30 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 30 Ft.

IC641PCC030 Demonstration CD-ROM, 10-pack

IC800SSD107S1 7.2 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-BRS01 Proficy PAT - Driver For Brimrose Near-Ir Spectrometers

PXI-6122

PCA-6108B

Kontron America PCB 501-000

Morphis Y7198-01 MOR/4VD

EPI-1813

ST-220FUB-05E

1492-MR8X12V1-50 Connection Products

1495-N35 Electrical Interlock

行程开关 3SE53120SD12

运行版软件 6AV2105-0PA04-0AA0 SIMATIC WinCC Runtime 专业版 102400 PowerTags V14

1585J-M4TBJM-50 RJ45 Ethernet Media

1756-OF8H ControlLogix 8 Pt A/O I or V HART Module

188-K1C040-N Miniature Circuit Breaker 4 A

194E-HE13G-175 Load Switches Breter

2090-CFBM7DF-CEAA05 MP-Series 5m Servo Feedback Cable

2090-UXLF-106 Ultra Series 6A AC Line Filter

BC646PCN120 OP Operator Console Runtime S/W 300 I/O w/GC

GC647DMS010 GC DataMart 10 PA Connections

IC200ALG264 Analog b 15 bit current 15 channel

IC646IFCLNTCRO025K iFIX iClient Read Only 25 PK Keyless (M1 Kit Part)

IC647IFPRDV00075K iFIX Profsnl SCADA 75 I/O Development (M1 Kit Part)

IC660MLS101 Label for IC660BBS101 (Qty 100)

IC697BEM741RR FIP Bus Controller 9070

IC800BIHV010 BSVM1-10HVi Beta HVi 10 amp amplifier kit

ControlLogix/1756 System 1756-L55M23 LOGIX5555 PROCESSOR WITH 1.5MBYTE NV MEMORY

Industrial Computers 6182H-7BRH15B VVCE 700, KEY/TOUCH, STD MEM, CNET, AC

Process Control 9323-ATUNEENE LOOP TUNER FOR LOGIX5000 PIDE FUNCTION BLOCK

Operator Interface 2711P-K15C15B2 PV PLUS 1500, KEYPAD, CNET, AC PS, EXT MEM

Support 9240-WIN16SDKR SUPT REINSTATEMENT CONTRACT FOR 9240WIN16SDK

Support 6723-PCSS SUPPORT RENEWAL CONTRACT FOR 6723-PCS

Support F5130-RM2 FIRMWARE UPGRADE FOR 5130-RM2 PLC5250 PROCESSOR MO

RSI Software Products 9301-2SE2350ZHU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (ZH)

RSI Software Products 9351-OSF INTERCHANGE FOR DIGIAL UNIX

RSI Software Products 9399-WINIG WINDOWS-BASED PRODUCTS INSTALLATION GUIDE

Motion Control 8720MC-VA-B 460VAC VARISTOR

BC646MRE150 Logic PC & View Runtime (HRT) 150 I/O

IC300STP100 Stepper Indexer. Single axis, supports-type signals only (pulse train out, quadrature or Up/Down in)

IC754VKI12CTD Starter Kit - 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-H-R-0-M-0RR Servo Motor Metric

PCI-8431/4 (RS485/RS422)

HSB-460I

Asus/华硕P2L97

R2Z-6350P-R

DOM 32M

84-00136

1492-LG4Q IEC Term Blck 6.1x105x35.7mm Spr Clp

1494G-BF3N-203W-421 NEMA 1494G Enclosed Disconnect

软启动器 3RW44366BC44

ET 200SP 6ES7132-6BF60-0AA0 DO 8x24VDC/0,5A 漏型输出，基本型， 基座单元类型 A0

1585D-E4UBDE-3 Ethernet Media M12 Patchcord

1753-OW8 GuardPLC Relay Output Module

1794-IE8H Flex 8 Point Analog Input Module

194E-AA63E 194E Load switch

2080-LC30-48AWB Micro830 48 I/O Controller

2090-CSWM1DF-18AA07 Kinetix 7m Smartb Single Cable

20AC3P5A3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MQP001 Proficy GlobalCare Complete for View for QuickPanel

HE693RTD665 Discontinued Part. Check with GE IP on migration path.

IC610MDL105RR Thumbwheel Interface Module

IC647HSTSS10000KM Historian Standard Server 10,000,000 Points (M4 Key)

IC660BBD022RR 24Vdc Source I/O Block, 16 Circuit, Ph B

IC694PWR331 Power Supply 24 Vdc High Capacity.

IC756WDN009J-23 DV Development Sys VB, Java, C++, C, Japanese, Version 2.3

CompactLogix System

PLC-5/1771 System 1771-P6S POWER SUPPLY,SLOT (ONE SLOT), 8A, 220V AC

Distributed I/O 1798-OE2 FLEXARMOR 2 CHANNEL ANALOG OUTPUT MODULE

Operator Interface 2711P-B6M8D PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH+, DC PS

Support 9323-PI300DU UPGRADE: IN-SUPT: 6200-5250 BOTH TO AI-5250 BOTH

Support 9358-PB60S SUPT RENEWAL CONTRACT FOR 9358PB60ENE

Support F1772-SD2 FIRMWARE UPGRADE FOR 1772-SD2 PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD700NXDEE RSLOGIX 5000 PRO EDITION, GERMAN

RSI Software Products 9305-RSVADFVCITE RSVIEW32 ACTIVE DISPLAY FLOAT. VIEW CLNT (ITALIAN)

RSI Software Products 9301-PCI2000MBP APPLICOM PCI2000MBP MODBUS PLUS INTERFACE

Motion Control 2094-BSP2 MODULE, SERVO SHUNT, 400/460V 200W DISSIPATION.

A06B-6050-K119 Connector Kit, B0.5 Motor Power

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply. (includes IC200CBL501)

IC752CBT060 Mature, order QuickPanel instead. DataPanel 320T CE (Color Expansion): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

MTR-1N41-G-N-A-E-0RR Stepping Motor Nema42

NI 9244

ROCKY-4786EVG-RS-R40

007-2002-02

P4DMS-6GM

MSC-256-BS5-MS

SDL-075BQ1

6GT2091-1CH20

1492-SPM3D050-N MCB Supplementary Protector 5 A

软启动器 3RW40281BB14

SIMATIC HMI 系列面板 6AV2123-2JB03-0AX0 KTP900 Basic PN 9 寸触摸 + 按键

150-SF1R SMC-50 Frame B 24V DC Replacement Fan

1738-AENTR ArmorPoint Dual Port Adaptor

1783-ZMS4T4E2TGN ArmorStratix 5700 10 port managed switch

193-KA50 0.35-.50 A IEC Bibllic Overload Relay

20-750-P5-E510F500 PF750,Fr8,DC Input w Precharge,600/690V

2090-CPWM7DF-16AF25 MP-Series 25m Length Power Cable

20AB028A0AYNANC0 PowerFlex 70 AC Drive 28 A at 10 Hp 20A

GA647IFPLDV00300 GCA iFIX Plus SCADA 300 I/O Dev

GP647IFCLNTS005 GCP iFIX iClientTS 5 Additional Users

IC600BF814RR Type K Thermocouple Input Module (8 points)

IC647HSTCC40KM Calculation Collector for Historian - Standard Server 40000 Points (M4 Key)

IC647TDV000 CIMPLICITY HMI Server NO LIMIT Development & Runtime System

IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)

IC756LDV001E64-925 DataViews Development on Inb Linux/Red Hat 64 bit, Addt'l User, English v9.25

Pico Controllers 1760-CBLPC02 GFX PROGRAMMING CABLE

PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

Distributed I/O 1791-24A8 BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

Operator Interface 2707-MVP232 MICROVIEW, PANEL MOUNT, 2 LINE LCD, RS-232

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0100PTS SUPT RENEWAL CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE340ZHU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

cDAQ-9133

PCA-6176

艾讯科技 AX5216

Digium TE410P-Quad T1/E1

IPC-610H

COSMO ATPG-46

PSA300R

1492-SPM1D200 MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD33-7EB1 "37 KW,275 x 650 x 245"

电机启动器 3VU13401TF00

150-C60NCD SMC-3 60A Smart Motor Controller

1692-ZG6666 24 V DC Electronic Circuit Protection

1771-IFEK 1771 Input Module

193-EC3EE E3 Plus 18-90 A Overload Relay

198-PL21G IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF02 MP-Series 2 m Length Power Cable

2094-BC01-M01-M Kinetix 6200/6500 Integrated Module

DEMOCD00002 Proficy Historian DEMO CD

GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

IC200UMB001 VersaMax Micro 20/40/64, User Program Memory Module. Compatible with VersaMaxMicro 20/40/64 only.

IC647AQC100 PA Quality Client 100 Pak

IC647PME005 Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

IC693CMM302CA Conbal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

MSI-ACQUIDATA I/F-43 Acquidata Testream Interface Ver 4.3

SLC/1746 System 1747-DEMO-7 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

Distributed I/O 1734-IB4 24V DC 4 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E12 EEM, 16 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

Support 9301-MSGRPROR SUPT REINSTATEMENT CONTRACT FOR 9301MSGRPROENE

Support 9381-POCXENS SUPT RENEWAL CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

SH100-100-FLEX

AG 5280801512 6B00108807

SUN 375-3540

PCISA-945GSE-N270-R11-SAM

pci-232/485

NuPRO-E42

1492-RCDA4D40 Residual Current Device 40 A

有源总线模板 6ES7195-7HD10-0XA0 有源总线模板用于 2 IM153-2 高性能型冗余系统

变送器 3RS11 42-2GW80

1497-L-BASX-0-N Control Circuit Transber

1606-XLE480EPC XLE 20 Amp Power Supply

1764-24AWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX