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PXI-6514,

PXI-6514

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激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

 

IC800S2K4DSTRKIT S2K series controller starter kit with 4.3 amp Devicenet controller

FlexLogix System 1794-TB3GS 3-WIRE GROUNDED TERMINAL BASE - SPRING CLAMP

PLC-5/1771 System 1771-CX20 PLC-5 LOCAL CABLE

Open Automation Systems

Communications 1770-CP RS-232C MODEM ADAPTER CABLE, 16.5FT/5.03M

Support 9310-WE0200S SUPT RENEWAL CONTRACT FOR 9310WE0200

Support 9358-BA03S SUPT RENEWAL CONTRACT FOR 9358BANT03ENE

Support 9371-EPCO3R SUPT REINSTATEMENT CONTRACT FOR 9371EPCO3

ControlNet Products 9355-WABENE RSLINX PROFESSIONAL - ENGLISH

RSI Software Products 9301-2SE2500ESU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-BANT30U2R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 10 TO 30

Motion Control MPL-A4530F-HJ24AA MOTOR,SERVO,8.36NM,2800RPM,ENCDR,230V,BRK,11KG

Motion Control 2090-UXNPBMP-14S15 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,15M

CBL-3C-RD-10 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 10 Ft.

IC641CTL932 Upgrade to Add Series 90-30 (351/352) Target Support to a CIMPLICITY Control License

IC800SLM040N1KE25 400W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run

PXI-4461

PC/104 MSM486DX100-16

MR-MC241

Y7142_03 MOR/2VD

PCI-759

V211-S00

1492-MCEA125 Miniature Circuit Breaker, 25 A

1494V-DSX60 Disconnect Switch

软启动器 3RW44586BC46

运行版软件 6AV2103-0XA00-0AL0 SIMATIC WinCC 专业版 max. PowerTags

1585J-M4EBJM-0M3 RJ45 Ethernet Media

1756-M08SEG ControlLogix Generic Motion Module

188-K1B080 Miniature Circuit Breaker 8 A

194E-FA40E-PD10 194E Load switch

2090-CFBM7DD-CEAF15 Kinetix 15m Flexible Cable

2090-U3BC-D4401 Ultra 3000 Breakout Board Cable

BC646MRA159 View Runtime 1500 I/O with Proficy GlobalCare Complete

GC647ASC001 GC PA SDK

IC200ACC003 EZ program store, CPU RS485 port update device, VersaMax CPU001,002/00 5/E05 and Series 90-30 CPU374/CPU372/CPU370

IC646APS30050 CSense Predictive Soft Sensor 50 KPI's

IC647IFPLRN00150C iFIX Plus SCADA 150 I/O Runtime (M1Component Part)

IC660MBM503 Hand-Held Monitor Panel Mount Kit

IC697ACC822 DIN Rail Transition Module 96 Pin for IC697Vxxxxx modules

IC756XRT001 Inb x86 DV Tools Runtime

FlexLogix System 1794-TBN NEMA TERMINAL BASE

GuardPLC Systems 1753-L32BBBP8A GUARDPLC 1800 - SAFETY PLC W/ PROFIBUS, 32 I/O

Process Control 1757-UPGSIFJ UPGRADE HW XLNET NETWORK NODE QUICKBUILDER I/F

Operator Interface 2711P-K12C6B2 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, EXT MEM

Support 6640-NAA0R 6640-NAA0 SOFTWARE SUPPORT REINSTATEMENT

Support 1771-PCBS CONTROL COPROCESSOR SOFTWARE RENEWAL

Support F1785-L80ESERC FIRMWARE UPGRADE FOR 1785-L80E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350FRE RSVIEW32 WORKS 5K (FRENCH)

RSI Software Products 9701-VWSS250ENU2 RSVIEW SE 100 TO 250 DISPLAY UPGRADE

RSI Software Products 9399-WAB32LUGDE RSLINX LITE USER GUIDE (GERMAN)

Motion Control 8720MC -D065-AA- 65 AMP C CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MQPS99 Machine Edition View for Quick Panel, Unlimited Site License

IC300OCS390 OCS350 DEMO KIT WITH CASE

IC752WTD853 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win 95

MTR-3T44-H-R-0-M-0RR Servo Motor Metric

PCI-6527

BBWW-HSC

IPC-6108

CN-0W808F

MES-G2+/MSDP/8B

AX2-5300FB-2S

1492-L6 IEC Term Blck 8.1x65x38mm Spr Clp

1494F-D100 Disconnect Switch

软启动器 3RW44342BC45

电源 6ES7 507-0RA00-0AB0 PS：60 W，额定输入电压 AC / DC 120 / 230 V

1585BZ-MCAP Variant 1 Metal Plug Dust Cap

1747-L552 SLC 5/05 32K Controller

1794-ACNR15 Flex Controlnet Adapter

194E-AA00E-TN-PE 194E Load switch

2071-AP8 Kinetix 3 800W Component Servo Drive

2090-CSWM1DF-14AA05 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNANC1 PowerFlex 70 AC Drive 20A

GC646MFL001 FANUC Ladder III-C with Proficy GlobalCare Complete

HE693HHP232 Hand Held Programmer Emulation Software (and hardware)

IC600YR560RR 19 inch I/O Rack with High Capacity P/S/ 115-230Vac (11 Slots)

IC647HSTMK035 Historian Media Kit v3.5

IC660BBA021 Block 24/48Vdc RTD Input 6 Channels

IC694MDL655CA Conbal Coated Input module 24 VDC POS/NEG logic 32 points. 1msec filter. Interface is a Fujitsu connector.

IC756WDC009J-23 DV Development Sys VB, Java, C++, Japanese, Version 2.3

MicroLogix 1500/1769 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

PLC-5/1771 System 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)

Distributed I/O 1797-TPYS CONTROLNET EX Y-TAP STRAIGHT

Communications DACIG-UM001BENP DEVICELOGIX USER MANUAL

Support 9321-PI160R SUPT REINSTATEMENT CONTRACT FOR 9321PI160

Support 9358-HSTCLTENR SUPT REINSTATEMENT CONTRACT FOR 9358HSTCLTEN

Support F1772-LS FIRMWARE UPGRADE FOR 1772-LS PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD300ESE RSLOGIX 5000 STANDARD, ESP

RSI Software Products 9304-WVPR300D WINTELLIGENT VIEW PRO RUNTIME

RSI Software Products 9358-PLTM2600U1R UPGRADE: OUT-SUPT: PLANTMETRICS 5 TO 200 WORKCELL

Motion Control 8720SM-075-S6SAS4 75 KW/137 AMP, 750 VDC, MOTOR WITH SNS60,+MPL

A06B-003-B075#7008 B3/3000 Servo Motor, 32K Serial Encoder

IC200UAA003-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Power Supply

IC752BCL000RR Datapanel Download Cable

MTR-1350-N-A-E-0 MTR series NEMA 34 stepping motor with parallel winding connection

NI 9206

PCIE-9650

HARRIS ENC-S21

ARCNET AN-520BT

IPC-586VDH(GX)300

PCI-MIO-16E-1

IOWA-GX-466-128MB-R11-SER

1492-SPM3C150 MCB Supplementary Protector 15 A

软启动器 3RW40471BB15

热电偶模拟量输入模块 6ES7 231-5QF32-0XB0 SM 1231 AI 8 x 16 位热电偶

150-SB3NBR SMC-50 SOLID STATE MOTOR CONTROLLER 140A

1734-RTB3S POINT I/O Accessory

1783-MX04E Stratix 8000 4 Port PoE Exp. Module

193-ESM-IG-30A-T E300/E200 30 Amp Sensing Module

20-750-I1B-C650D617 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF50 MP-Series 50 m Length Power Cable

2098-DSD-HV150X-DN Ultra 3000 Servo Drive

GA647IFCLNTS001 GCA iFIX iClientTS Each Additional User

GP-0602NT-H GagePort LVDT NT (Half Bridge)

IC5005TAX0010 PanelPC 15 inch Standard Unit with Windows XP

IC647HSTAE300M Alarm and Events Option for Historian - Standard Server 300 Points (M4 Key)

IC647SQM001 Scheduler Sequencing Module

IC693MDL734LT 125 Vdc Output, (6 Points) (LT)

IC756HDV010E-97 DV Draw Development on HP/UX Op Sys, English, Version 9.7

Pico Controllers 1760-L12BWB-NC 12 I/O PICO CONTROLLER, DC

PLC-5/1771 System 1771-IQ SELECTABLE INPUT MODULE, 5-30V DC, 8 INPUT

Distributed I/O 1791D-8V8P DNET 24VDC CBLOCK I/O, 8 IN SOURCE 8 OUT SINK,BASE

Communications 1784-PCMK PCMCIA COMMUNICATIONS CARD

Operator Interface 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSZHR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSZH

Support 9515-RSMSVRS SUPT RENEWAL CONTRACT FOR 9515RSMSVRENE

EtherNet/IP Products 2711-T10C20L1 PV1000 COLOR TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2300 RSSQL PROFESSIONAL VERSION WITH 1500 TAG LIMIT

Motion Control 1326AB-B720F-M2L MOTOR,SERVO,460V,31.8NM,5000RPM,MULTI,IP67

4161-6-5-N4 BCD TO 7 SEG DISPLAY. 6 DIGIT. 5 VDC. NEMA 4

HMI-CLP-200 MOUNTING CLAMP FOR QP2 & QP3 Series ONLY - 1 Set

IC693CPU340 CPU 340 Module (32K Bytes user memory), 10K Registers, .3 msec/K

SM1000HWB QUICKMARQUEE BRACKETS SINGLE WALL OR HANGING MOUNT (SET OF 2)

PCI-7030VG

PPC-177

PILA8485

艾崴-DPX2

IPC-610 L H

PIA-650DV

60-0377-02

1492-SPM1C630 MCB Supplementary Protector 63 A

通用型变频器 6SE6 440-2UC21-5BA1 "1.5 KW,149 x 202 x 172"

电机启动器 3VU13402MP00

150-C25NBD SMC-3 25A Smart Motor Controller

1609-BRK Bul 1609 UPS 2 Screw Mounting Bracket

1770-XF DATA HIGHWAY TERMINATOR SET

193-EC1DD E3 9-45 A Overload Relay

195-GA01 Auxiliary Contact

2090-CPBM7E7-10AF15 MP-Series 15 m Length Cable

2093-AMP2 Kinetix 2000 Axis Module

CP8B-1WEB-0070-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 7 meters

GF-AU5V Connecting FlashCable to Analog Unipolar +5 V (No connector).

IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC647AEC025 PA Efficiency Client 25 Pak

IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

IC693CBL333 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06CTD 6 inch TFT QuickPanel Control/ Loaded/ Blank Label/ 24VDC

IMC-78005702RR IMC Controller, Spec Order

SLC/1746 System D1746-6.16 SLC 500 THERMOCOUPLE/MV ISOLATED INPUT MOD.USR MNL

Distributed I/O 1732D-OB8EM12 DEVICENET 24VDC 8 0.5A OUTPUT W/M12

Application-specific products 1404-M805B-CNT 1404-M8 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3400FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400FR

Support 9381-P5KENS SUPT RENEWAL CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0V16X LDX I/O, 24VDC, 16 SINK OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U2 RSVIEW RUNTIME 150 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-GTSSEE GTS - GAGE TRACKING AND CALIBRATION SYSTEM

Motion Control MPL-B520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1477 MATING CONNECTOR KIT/J2 20 PIN MINI D(SOLDER CUP)

GQPJ-DEM-L02 QUICKPANEL JR. DEMO 5" LCD GE LABEL

IC646MRD150 Logic PC (HRT) 150 Tag Runtime System

MTR-3T23-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

SNAP 3C5 PC Port is 9-pin male and port on CNC is 25-pin female. This is for ha rdware handshake communications.

PXIe-8431/8

PCI-6208V

NuPRO-E340

DEXON SYSTEMS LTD DX-702

METEOR2-MC/4 751-0201

D945GSEJT

1492-RAFB424 IEC Term Blck 10 x 110 x 44.8mm Spr Clp

连接器 6ES7492-1AL00-0AA0 48 针前连接器，用于信号、功能模板，螺钉型

变送器 3RS11011CD40

1497-E-M2-0-N Control Circuit Transber

1606-XL480EPT Power Supply XL 480 W Power Supply

1762-L24BXBR MicroLogix 1200 24 Point Controller

188-K3C500-N Miniature Circuit Breaker 50 A

194L-G3667 Add. Legend Plate For Size 4 Or 6 Bezels

2090-CPBM7DF-04AA90 MP-Series 90 m Length Cable

2090-XXNPMF-10S03 Kinetix Drives 3m Standard Cable

BC647SPR030 "Solution Provider Renewal < 30 keys includes up to 30 key flashes which could be M4 or M1, Global Care Complete (iGC SP1), and one

GC647PRTEE002 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 2 Users Ver 3.0

IC200MDL644 Input 5/12VDC POS/NEG logic (4 groups of 8) 32 points

IC646PCMS05 Proficy Change Management Electronic Signature Module 5 Pack

IC647MPS005 Logic Developer PLC Standard 5 Pack with USB Hardware key

IC676PBI008 IP67 Input Block - 24 VDC Positive Logic - 8 Pt - Profibus

IC697PWR711RR Power Supply, 120/240 Vac, 100 Watts

IC800SSI107RS1 7.2 amp 115/230 VAC S2K servo controller for MTR series motors

SLC/1746 System 1747-L30A 30 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RPEH VVCE LOGIC MODULE, 256MB FLASH, 256MB RAM

Process Control 9399-SAPRG RSBATCH SERVER API REFERENCE GUIDE

Operator Interface 2711-B5A3L1 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9303-3CS0E20S SUPP RENEWAL CNTRCT FOR 9303-3CS0E20

Support 9371-RSWDI1R SUPT REINSTATEMENT CONTRACT FOR 9371RSWDI1

ControlNet Products 2706-P74CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE2500ITU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBKEY10U1R UPGRADE: OUT-SUPT: RSBW BACK-UP KEY 03 TO 10

Motion Control MPL-A4530K-HK24AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,BRK,11KG

Motion Control 2090-UXPC-D0909 CABLE,9/9 POS,45 DEG D/STRAIGHT D,9M

CBL-3T-RD-30 Resolver Cable for MTR-3T Series Servo Motors, 30 Ft.

IC641HBR302 Max-ON "Extended" Software for 90-30 Hot Stand By Redundancy

IC800SLMCONKITV Connector Kit, 1 kW to 2.5 kW S-Series Servo Motors without Brake

OC647TSSTDB000 Proficy Troubleshooter Connector: Tabular Database Read & Write

PXI-5402

PCE-5B13-08

PDSLA 945G

DSA628/328

HS486VGA

92-506966-XXX

1492-RIFM40D24 Connection Products

软启动器 3RW30382BB14

软启动器 3RW44662BC44

运行版软件 6AV2104-3DD04-0AE0 SIMATIC WinCC Runtime Advanced 512 PowerTags V14 Upgrade ： V11..V13 -> V14

1585J-M4TBJM-0M6 RJ45 Ethernet Media

1756-OB16EK ControlLogix 16 Point Digital Output

188-K1B400 Miniature Circuit Breaker 40 A

194E-FA80E-P11 194E Load switch

2090-CFBM7DF-CDAF09 MP-Series 9m Feedback Cable

2090-U5PM-D0909 Ultra 5000 9m Interface Cable

BC646MVSU02 View Standard Edition Upgrade from View for QuickPanel View Standard Edition with Proficy GlobalCare Complete

GC647AUR025 GC Universal Reporting Client 25 pak