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ExpressCard-8421/2,

ExpressCard-8421/2

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近几年，随着我厂生产规模的逐步扩大，就更加要求气体调节在生产中的稳定性和快速性，而目前传统的二次仪表已无法满足现有的控制需求。主要表现在：

　　1)过程自动化程度低，信息采集和反馈仍采用传统的二次仪表，致使数据采集缓慢、调节滞后，降低了系统运行的稳定性。

　　2)仪表内部信息储存量小，采集的压力、流量等数据无法长期保存，不便于日后生产工作的历史查询和分析。

　　3)系统可靠性低，需要配专人负责该系统的运行，造成了人工成本的上升。

　　鉴于以上三点，通过采用PLC(可编程控制器)控制系统，解决当前存在的问题。

　　1、PLC控制系统的特点及组成

　　PLC在现代工业控制领域中早己得到了广泛的应用。以PLC的控制功能而言，具有严谨、方便、易编程、易安装、可靠性高等优点。它通用性强，适应面广，特别在数字量输入/输出等逻辑控制领域有无可比拟的优点。PLC具有丰富的逻辑控制指令和应用指令，它提供高质量的硬件、高水平的系统软件平台和易学易编程的应用软件平台。另外，PLC即有自身的网络体系又有开放I/0及通讯接口，很容易组建网络并实现远程访问。

　　PLC采用Siemens公司生产的S7-300系列，由于现场的PLC系统与主控室的上位机距离较远(800米左右)，因此通讯系统需成对加装RS-485中继器，另外在现场增加TP27-10//触摸屏进行数据显示，确保系统运行的稳定性。

　　1.1系统结构及硬件配置

　　根据控制需求，CPU模块采用CPU314、数字量输入(DI)采用SM321模块，数字量输出(DO)采用SM322模块，模拟量输入(AI)采用SM331模块，模拟量输出(AO)采用SM332模块以及IM365等模块组成，IM365实现机架扩展，上位监控机采用SIEMENS公司CP5611网卡完成计算机与PLC之间的数据通讯。整个通讯网络采用MPI的通讯协议，从上位机上可对整个气体调节过程进行监控和操作。

　　1.2控制系统的功能实现

　　PLC程序的编制直接关系着供气系统能否正常工作，而程序设计的关键在于编程者对工艺系统的理解程度和程序编制技术的灵活应用。因此，在程序设计中首先考虑了供气压力调节系统的特点，将程序设计细化，分成多个程序模块，实行模块化编程。这样既可以方便的增加或删除程序模块，便于现场对工艺的调整，又可针对配套设备可控性对不同程序模块进行完善。

　　PLC的编程软件采用SIEMENS公司的SIMATICSTEP7V5.1软件平台用来完成硬件组态、地址和站址的分配以及编制整个生产过程的控制程序的。上位机监控软件采用国产软件组态王，全部采用汉化界面，便于系统的开发与操作，该系统运行于Windows2000中文平台，可实现对生产过程的全面监控，对重要参数形成历史记录，以报表或曲线的形式显示给操作人员。通过VB语言脚本，可以在主控室的上位机显示重要参数的历史趋势、实时趋势，实现压力调节的手自动切换、操作、压力的高、低限报警、流量数据的显示与累计，满足高生产率的调度需求。

　　1.3现场显示

　　现场采用TP27触摸屏进行参数显示、控制，触摸屏程序由组态软件来完成，人机界面采用中文菜单，界面友好，操作方便，功能较强，主要用于现场压力、流量、阀位的显示与操作。可作为操作人员现场操作的依据。

　　1.4工控机配置

　　工控机采用研华IPC-610，通过CP5611卡，完成S7-300PLC与工控机的通讯。主要完成下列任务：传送现场监控数据;运行监控;故障记录和排除提示;参数设置;生产数据管理和处理;图形化示教和离线编程。

　　2系统实现了供气系统的自动控制和监控，主要包括如下功能：

　　1)灵活的操作方式以及强大的系统控制功能：

　　系统可以实现上位机操作、控制柜触摸屏操作和就地手动操作;

　　2)报警功能：

　　当压力超过工艺要求，可在现场、就地实现高、低限压力报警;

　　3)简单、方便的参数设定：

　　压力调节阀的压力设定值、P、I、D等参数可以在上位机中设定。

　　2、系统控制功能

　　(1)过程控制的功能：

　　1)系统对供气压力实现了PID自动调节控制;

　　2)对所采集的模拟信号进行线性化、滤波、工程单位转换处理;

　　3)实现了流量信号的温、压补偿，提高了仪表的测量精度。

　　(2)逻辑控制

　　联锁逻辑控制实现开/关的控制，逻辑控制及用户自定义功能块等。系统实现了电磁阀控制以及参数越限报警等功能。

　　(3)人机接口

　　HMI系统中包含主工艺画面，各系统送气压力、流量，供气压力调节等多幅画面，画面直观、丰富，具备PID在线调节、在线显示调节曲线功能，包括过程量变化趋势的实时趋势曲线、历史趋势曲线。

　　(4)报表打印

　　以报表形式绘制报警记录、历史记录画面，调节间数据报表。实时趋势曲线和历史趋势曲线可随意设定时间段，打印在线趋势，历史趋势曲线。

　　3、软件设计

　　根据该系统具体情况，PLC系统软件设计过程中着重要考虑的是以下几个方面：

　　(1)数据采集及工程量转换

　　(2)PID算法

　　(3)流量温压补偿计算以及流量的累积计算

　　对于系统中的逻辑控制选用梯形图(LADDER)编程，直观、方便;对于PID回路控制流量温压补偿计算以及流量的累积计算部分则采用语句表(STL)编程，结构紧凑而又灵活。

　　PID调节是该系统中zui为重要的控制程序，因此特将PID算法作一重点介绍
 

EPI-1813

P16R16DIO

1492-MS6X12V1-END Connection Products

1492-XIMTR4024-32R 40-Pin Relay IFM 24V DC 32 Relays

数字量输入/输出模块 6ES7421-7BH01-0AB0 DI/16 24V DC,光隔离

软启动器 3RW44576BC36

热电阻模拟量输入模块 6ES7 231-5PF32-0XB0 SM 1231 AI 8 x 16 位热电阻

1585D-M4HBJM-40 Micro D-Code, QD Style Ethernet Media

1607-XT50D1A ArmorPower Single 24VDC Output 50W PS

1769-OB16P CompactLogix 16 Pt 24VDC Prot D/O Module

190S-AND2-CB40C 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-N30-1753-PYS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA12 MP-Series 12m Standard Cable

2090-XXTFMP-S07 MP-Series 7 m Length Feedback Cable

CBL-T7-MB-30 Power/brake cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 30 feet

GF-3041 Connecting FlashCable to Mark 10 BG/BGI Force Gage.

IC200UDR001 14 point PLC,(8) 24VDC In, (6) Relay Out,120V/240 AC Power Supply

IC646TPR700 ProServer 700 I/O Point Runtime System

IC647PATASD0 Proficy PAT - Driver For ASD

IC693ALG442LT Analog Combo Module 4IN/2OUT (LT)

IC752DVT240 VT100 Firmware: DataPanel 240, GE Fanuc Label, Allows DataPanel to be used as standard data entry terminal. UL, cUL, CE, UL1604

IFIXONNODE300C iFIX Upgrade to On-Node 300 Tag Standard Edition Historian with Alarm & Event Option, M1 Key

SLC/1746 System 1746-BAS-T BASIC MODULE (HIGH SPEED)

Industrial Computers 6186-M17SSTR VERSAVIEW 17 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M505A-232 MASTER MODULE - PQ 232 COM

Operator Interface 2711-T6C9L1 PV600 COLOR TOUCH, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3100PTS SUPT RENEWAL CONTRACT FOR 93012SE3100PT

Support 9380-RSBEDEQPR SUPT REINSTATEMENT CONTRACT FOR 9380RSBEDEQP

DeviceNet Products 1738-ADN12 DEVICENET ADAPTER M12

RSI Software Products 9301-2SE3200ZHU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BPCNT60U1R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 03 TO 60

Motion Control MPL-B4520P-SJ24AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,BRK,9.5KG

Motion Control 2090-SCVG150-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,150.0M

GFK-2251 Panel C Industrial Computer User's Manual

IC646MGRS10 Electronic Signature option for a 10 users Procify Change Management system.

MTR-1324-E-D-E-0 Stepping Motor Nema34, Series Wdg, Encoder

QPICTAE0000 10.4 inch Color TFT/ TCP/ Ethernet/ CF Card/ 110VAC

PXIe-5162

MM-5425/512

IOWA-8522

NORCO-690AE

P600VL-D73E

PCI-1724U

1492-PD3C287 760 A Power Distribution Block

中央处理单元 6ES7416-2XK04-0AB0 CPU416-2，2.8MB，40ns，电源 24VDC，MPI/PROFIBUS-DP 主站接口，PROFIBUS-DP 主站接口

变送器 3RS17062FD00

1495-N78 15 A Electrical Interlock Kit

1585J-M8TBJM-3 RJ45 Ethernet Media

1761-CBL-AP00 MicroLogix Cable

188-K3B160-N Miniature Circuit Breaker 16 A

194L-E16-1756 16 A 194L Load Switch

2090-CPBM4DF-16AF15 MP-Series 15m Length Cable

2090-XXNFMF-S15 Kinetix Drives 15m Standard Cable

BC647OEM0411B OEM Edge Renewal Add't Key - Historian

GC647PATBRK0 Proficy PAT - Driver For Bruker Ftir Spectrometers - Assist Support

IC200MDD844CA Conbal Coated MIX 24VDC OUT .5A/IN 16/16PT

IC646NRP000 Recipes

IC647MBEM MBE:Modicon Modbus Ethernet 7X

IC670TBM002 Aux. Terminal Strip, Qty. 2, Box Style

IC697MDL671RR Interrupt Input Module, 14 points

IC800SLR002 External regeneration resistor rated 100 ohm 225 Watt SL series and S2K series

ControlLogix/1756 System 1756-BATA REPLACEMENT BATTERY ASSEMBLY FOR 1756-BATM

Industrial Computers 6182H-15BRH15B VVCE 1500, KEY/TOUCH, STD MEM, CNET, AC

Process Control 1757-DNBEXP05 DEVICENET MODULE EXPANSION, 3-5 MAX

Operator Interface 2711P-ST6BC PV PLUS 600 COLOR, KEY/TOUCH STARTER KIT

Support 9326-AD10USR SUPT REINSTATEMENT CONTRACT FOR 9326AD10USENE

Support 9371-EDDL3S SUPT RENEWAL CONTRACT FOR 9371EDDL3

ControlNet Products 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

RSI Software Products 9301-2SE240ITU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60U2R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 10 TO 60

Motion Control MPL-A430P-SJ22AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,6.4KG

Motion Control 2090-UXNFDN23-K30 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,30M

CBL-15-MP-30 Power Cable, MTR-1Nxx SPLASHPROOF Stepping Motors, 30 Ft.

IC610PRG120RR LCD Portable Programmer 230Vac (order Prgm. Pack separaby)

IC800SLCEZ050 Encoder Cable, 30-750 W SL Servo Motor, 5 Meters

OC647IFRCPC iFIX Optn: Recipe (M1Component Part)

PXI-2567

PCI748

Inb S3420GP

8170-735-511

SAGP-865EV

TeKnologue PC4304B

1492-MCAA330 30 A UL489 Miniature Circuit Breaker

1494V-DH644-A NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44566BC34

工程组态编程软件 6AV2102-2AA04-0BD5 SIMATIC WinCC Advanced Powerpack WinCC Comfort -> WinCC Advanced V14

1585D-M4UBJM-30 Micro D-Code, QD Style Ethernet Media

1756-L71K ControlLogix 2 MB Controller

1799-12SPCON Embedded Input/Output Accessories

194E-FA00E-PE-TN 194E Load switch

2090-CFBM6DF-CBAA09 TL-Series 9m Feedback Cable

2090-SCNP25-0 Kinetix 25-25m Fiber Optic Cable

BC646MPHS01 Logic Developer PDA Site Lisc Seat - 1 seat

GC647AEC999 GC Efficiency Client - UNL

HMI-CAB-C93 CABLE GE FANUC CMM SNP

IC641SWP745 GMR Phase 4 System and Configuration Software

IC647IFCLNTSRO100M iFIX iClientTS Read Only 100 PK (M4 Part)

IC660EBD110RR Ph B 115Vac 16 CKT Input Electronic Assembly

IC697ACC621 115VAC fan tray to be used with Series 90-70 or RX7i short racks.

IC756WRE499E-23 DataViews Runtime for Windows 100+, Per User, English, Version 2.3

FlexLogix System 1794-OW8K CONFORMAL COATED, RELAY CONTACT OUT, 8 PT ISOLATED

PLC-5/1771 System D6200-6.4.11IT PLC5 PROG. SW INSTRUCTION SET REFERENCE (ITALIAN)

Process Control 1757-PLXSRU300 PLX REDUNDANT SERVER 100 TO 300 POINT EXPANSION

Operator Interface 2711P-T10C4B1 PV PLUS 1000, TOUCH, ENET, AC PS, STD MEM

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Support 2707-NPR SUPT REINSTATEMENT CONTRACT FOR 2707NP

Support F1785-L46BSERB FIRMWARE UPGRADE FOR 1785-L46B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303KOE RSVIEW32 WORKS 1500 WITH RSLINX (KOREAN)

RSI Software Products 9701-VWSS000ENU3 RSVIEWSE 250 TO UNLIMITED DISPLAY UPGRADE IN-SUPT

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Motion Control 1394C-SJT05-L-RL MOD,SYSTEM,5KW,IMCS SINGLE AXIS,W/RIO,W/AXIS LINK

BC646MDE700 Logic Developer - PC & View Development/Runtime (HRT) 700 I/O

IC300OCS052 OCS with 2x20 LCD Display and with 16-key tactpad. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP) and 4 In/2 Out Analog, Voltage. No Network.

IC752WBB253 Display Station 2000 Series - 12.1" active matrix SVGA (800x600) resistive touch screen with integrated keypad, Pentium 350 MHz, 128 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win '95

MTR-3T21-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

PCI-6221

ICES 101 COM-ETX

TIANDY TC-T324-XL

cPS-H325 / AC HAC250P-490 (E)

PCI-P2FV

ADT-8949B1

1492-L3-BL IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1493-N1 Overload Relay Reset Kit

软启动器 3RW44253BC36

附件 6ES7 954-8LC02-0AA0 存储卡：4 MB

1585-C8VB-S100 Cable Spool Ethernet Media

1746-RT26 SLC Replacement Terminal Block

1790D-8BV8V CompactBlock LDX 16 Point Comb Block

194E-A25-1756 25 A 194E Load switch

20-PP11007 WIRE 2 (BRIDGE)

2090-CSBM1DF-18AF09 Kinetix Cable Single DSL 2090-Series

20AC043C0AYNANC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646MBL001 Proficy GlobalCare Complete for ME Lite Development Suite

HE670ADC830 Discontinued Part. Check with GE IP on migration path.

IC600LX624RR 16K Logic/8K Register Memory Module

IC647HSTESEO10000KM eSignature Option for Historian - Enterprise Server 10,000,000 Points (M4 Key)

IC655BEM500RR Local I/O Interface

IC694DSM314 MOTION CONTROLLERMODULE 1-2 axis Digital Servo or 1-4 Axis Analog Servo

IC756SDV001K-97 DV Development - Solaris Op Sys Addt'l User, Korean, Version 9.7

MicroLogix 1500/1769 System 1769-IA8I 8 POINT 120 VAC INDIVIDUALLY ISOLATED INPUT MODULE

PLC-5/1771 System 1771-PT3 FIBER OPTIC CABLE

Distributed I/O 1794-TB32 TERMINAL BASE FOR 32 POINT MODULES - SCREW

Communications 9399-WABOUGIT RSLINX OEM USER GUIDE (ITALIAN)

Support 9311-5250R SUPT REINSTATEMENT CONTRACT FOR 93115250

Support 9358-BTDS10R SUPT REINSTATEMENT CONTRACT FOR 9358BTDS10ENE

Support F1771-M3SERA FIRMWARE UPGRADE FOR 1771-M3 I/O MODULE

RSI Software Products 9324-RLD0U7FRE RSLOGIX 5000 SERVICE ED TO PRO UPG, FRA

RSI Software Products 9301-2SE350ZHU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (ZH)

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Motion Control 8720SM-018S3FAS3 18.5 KW/41.4 AMP, 750 VDC, AC MOTOR WITH SNS60

840-RC-08 8" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200MDL744 OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (2 GROUPS OF 16) 32PT

IC697VAL304 Analog Output, Isolated, 4 channel, 12 bit, Voltage - bipolar +/-2.5VDC, +/-5VDC, +/-10VDC. Removable terminal block, no cable required

MTR-1331-J-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof

KCPI-3130

IPC-586VDH

SHT-16B-CT/CPCI

PROx 1603-G3A

3C900B-COMBO

CAN-PCI/200

DALSA VA50E-04

1492-SPM3B320-N MCB Supplementary Protector 32 A

软启动器 3RW40372BB05

中央处理单元 6ES7 211-1AE40-0XB0 CPU 1211C DC/DC/DC

150-F85NBDB SMC Flex Smart Motor Controller

1734-IM4 POINT I/O 4 Point Digital Input Module

1783-ETAP1F 3-PORT ENET/IP TAP - 2 TP/1 FIBER

193-EPE E1 Plus Panel Mount Adaptor

20-750-EMC3-F5 PF753 & PF755 FR 5 EMC CORES W PLATE

2090-CPWM7DF-12AA60 MP-Series 60m Power Cable

2098-DSD-030X-DN Ultra 3000 3 kW with DeviceNet Drive

GA646IFCLNTCRO010 GCA iFIX iClient Read Only 25 PK Keyless Runtime Version

GFK-2207 Stepping MotorCube with DeviceNet Interface Manual

IC220TBK085 I/O TERMINAL STRIP, 8 POSITION SPRING STYLE, RELAY, QTY 10

IC647G90M G90:GE Fanuc SNP

IC647SDR001 Scheduler Day rate

IC693MDL645LT 24 Vdc Input, Neg/Pos Logic (16 Points) (LT)

IC756DVE010J-99 EO GECK (Graphical Editor Construction Kit) - Inb x87, Japanese, Ver sion 9.9

MSI-QUAL-SV Quality Management Server Software

PLC-5/1771 System 1771-AM1 1 SLOT I/O CHASSIS ASSEMBLY

Distributed I/O 1790D-T8BV8V DNET LDX 24VDC,8 UNIV IN/8 SINK OUT BASE, TERM BLK

Communications 1770-CP RS-232C MODEM ADAPTER CABLE, 16.5FT/5.03M

Operator Interface 2727-G7P20D1Q6 MOBILEVIEW GUARD G750

Support 9305-RSVADFCITS SUPT RENEWAL CONTRACT FOR 9305RSVADFCIT

Support 9515-RSAAMPRVR SUPT REINSTATEMENT CONTRACT FOR 9515RSAAMPRVENE

EtherNet/IP Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE3400PTU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM075ENE RSMACC CHANGE MGMT FOR UP TO 75 DEVICES

Motion Control 1326AB-B430G-M2K4L MOTOR,SERVO,460V,6.4NM,5000RPM,MULTI,BRK,IP67

3415-24 Greyline OS, 4 Line, (20) 9MM Chars, VFD, Quick Connect, 24VDC, NEMA 4

HMI-BEZ-205 BEZEL 12.1" STAINLESS STEEL

IC693ALG392 High Density Analog Output (8 Channels)

QPLCBDE0000 12.1" Color TFT, Blank Label, Ethernet CF CARD, 24Vdc, UL,cUL,CE,UL1604

TGT-E000-0-0RR Target Rack Expansion Module, 10' Rack Linker Cable

SCC-AI02

PCI20U-TB5

ROBO-8710VLA-A

P4I845GVE-L

PCM-050

8001-4143

1492-SPM1C040-N MCB Supplementary Protector 4 A

通用型变频器 6SE6 420-2UD17-5AA1 0.75 KW，73 x 173 x 149

电机启动器 3VU13401MB00

1497D-A9-M10-0-N 500VA 240x480-120x240V 60Hz GPT

1608N-BP025A240V2 MiniDySC 25 Amp Bypass

1769-OW8 CompactLogix 8 Pt D/O Relay Module

190S-DND2-CC20C Compact Comb Starter W/Ckt-Bkr

194R-NU200-1753 Disconnect non-fused NEMA 3 poles 200A

2090-CPBM7DF-16AF09 MP-Series 9m Cable

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