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PCI-6115,

PCI-6115

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激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

 

GA646PCM003 Globalcare Assist for Change Management 3 User

GFK-2071 10.5 inch/12.1 inch 24V DC QuickPanel Installation Guide

IC220ACC003 POINT LABELS NUMBERED 1-100 QTY 10

IC647ABRC ABR:Allen Bradley RSLinx 7X

IC647MBRM MBR:Modicon Modbus Remote

IC647WFLARM001 PWFL -SCADA Alarm Response Management 1 User License

IC695ALG112CA RX3i Isolated Analog module, conbal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC800SKCEV050 Encoder cable to connect an S2K to any 1 kW to 5 kW S-series servo motor. 5 meters

Pico Controllers 1760-L12AWA-ND 12 I/O PICO CONTROLLER W/OUT DISPLAY, AC

PLC-5/1771 System 1771-IND INPUT MODULE, 24V AC, 16 INPUT

Distributed I/O 1791D-4B4P DNET 24VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE,BASE

Communications 1784-PCMC PCMCIA 1784PCMK COMMUNICATION CARD

Operator Interface 2706-P72CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSPTR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSPT

Support 9515-RSMCLT01R SUPT REINSTATEMENT CONTRACT FOR 9515RSMCLT010EN

EtherNet/IP Products 2711-K10G20L1 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2200U5 UPGRADE: IN-SUPT: RSSQL PROF.150 TO 300 TAG

Motion Control 1326AB-B720E-S2L MOTOR,SERVO,460V,30.9NM,3500RPM,SINGL,IP67

4161-6-5+/-N12 BCD TO 7 SEG DISPLAY. 5 NUMERIC DIGITS & 1 +/- DIGIT. 5 VDC. NEMA 12

HMI-CCT-402 Backlight for the 7.5" Color TFT (QPGCxDE0000)

IC693CPU323LT 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program (LT)

SM1000ATC QUICKMARQUEE CABLE IBM AT PROGRAMMING

PCM-9562D-S6A1E ATOM D510

PCM-9573

AMPCI-9110

S2932WG2NR

PC-610L

EP-8RDA3I EP-8RDA3I

VPM-5118+

1492-SPM1C500 MCB Supplementary Protector 50 A

通用型变频器 6SE6 440-2UC17-5AA1 0.75 KW,73 x 173 x 149

电机启动器 3VU13402MM00

150-C25FBD Encl. SMC-3 25 A Smart Motor Controller

1609-B600E Uniterruptible Power Supply

1770-KFDG RS-232C to DeviceNet Interface Module

193-EC1CB E3 5-25 A Overload Relay

194R-TL4 Terminal Lugs, 600Mcm, Kit

2090-CPBM7E7-10AF09 MP-Series 9 m Length Pwr and Brake Cable

2093-AM02 Kinetix 2000 Axis Module

CP6B-0WPB-0140-AZ Power cable for B22/2000is motor. 14 meters

GF-AU2.5V Connecting FlashCable to Analog Unipolar +2.5 V (No connector).

IC200UEX015 14 point Exp (8) 12VDC In, (6)12VDC Out, 12VDC Power Supply (includes IC200CBL501)

IC647AEC005 PA Efficiency Client 5 Pak

IC647PCM100 Proficy Change Management Server - 100 Concurrent Users

IC693CBL331 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, 2 Meter

IC754CBF12CTD Control 64MB/64MB 12in Color TFT Blank

IMC-31PP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet 24 Amp

SLC/1746 System 9399-S5SR 9399-S5SR SLC-500 A.I. SERIES SOFTWARE REFERENCE

Distributed I/O 1732D-IB8M12 DEVICENET 24VDC 8 INPUT W/M12

Application-specific products 1404-M805B-232 MASTER MODULE-PQ 232 COM-24V P/S

Operator Interface 2711-T10C1 PV1000 COLOR TOUCH, RIO & RS232 PRINT

Support 9301-2SE3400ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400ES

Support 9381-P500KENS SUPPORT RENEWAL CONTRACT FOR 9381P500KEN

DeviceNet Products 1790-T0A8X LDX I/O, 120V AC, 8 OUTPUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U1 RSVIEW RUNTIME 300 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-EPBKY30ENE RSBIZWARE EPROCEDURE BACKUP KEY 30 UNITS

Motion Control MPL-B520K-MK22AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,11.3KG

Motion Control 9101-1392 KIT, TERMINAL BLOCK, J2 TO 25 PIN TB, 1M

GQPJ2D101S2P 5" STN COLOR 24VDC WITH CE MARK GE LABEL

IC646MRD075 Logic PC (HRT) 75 Tag Runtime System

MTR-3T22-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 2C5 PC Port is 25-pin male and CNC port is 25-pin female. This is for Xon/ Xoff communications.

PXIe-8431/16

PISO-P32C32U

AS-2470-000-01

B151642-019

TORAY TNC2000 MSTNC-B

EPCIO-6005

1492-QP5-6 IEC 6 pole Plug-in Connection Block

连接电缆 6ES7468-1BF00-0AA0 IM 电缆，5m

变送器 3RS11011CD30

1497-E-BASX-3-N Control Circuit Transber

1606-XL480EP Power Supply XL 480 W Power Supply

1762-L24BXB MicroLogix 1200 24 Point Controller

188-K3C500 Miniature Circuit Breaker 50 A

194L-G3576 194L IP66 Noryl Plastic Enclosure

2090-CPBM7DF-04AA60 MP-Series 60m Power and Brake Cable

2090-XXNFY-S30 Y-Series 30 m Length Feedback Cable

BC647SPR010 Solution Provider Renewal < 10 keys includes up to 10 key flashes which could be M4 or M1, Global Care Complete (iGC SP1)

GC647PRTDB2 GlobalCare Complete - Proficy Portal DB2 Connector Ver 3.0

IC200MDL643LT INPUT 5/12VDC POS/NEG LOGIC (2 GROUPS OF 8) 16PT (LT)

IC646PCMS01 Proficy Change Management Electronic Signature Module (Single)

IC647MPS001 Logic Developer PLC Standard with USB Hardware key

IC676CBLPWM100 IP67 Power Cordset - 10 Meters - Male Connector w/Leads

IC697PWR711 Power Supply, 120/240 Vac,125VDC, 100 Watts

IC800SSI107RP2 7.2 amp 115/230 VAC Profibus S2K servo controller for MTR series motors

SLC/1746 System 1747-L20C 20 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RDT15C VVCE 1500, TOUCH SCREEN DISPLAY MODULE

Process Control 9399-RSBVWUG RSBATCH VIEW USER'S GUIDE

Operator Interface 2711-B5A2L3 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E10UR UPGRADE: OUT-SUPT: DRIVEMANAGER TO DRIVEMANAGER32

Support 9371-RSWD2R SUPT REINSTATEMENT CONTRACT FOR 9371RSWD2

ControlNet Products 2706-P72CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE2500ITU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBKEY03ENE RSBIZWARE BATCH BACK-UP KEY 03 UNITS

Motion Control MPL-A4530K-HJ24AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,BRK,11KG

Motion Control 2090-UXPC-D0901 CABLE,9/9 POS,45 DEG D/STRAIGHT D,1M

CBL-3T-RD-10 Resolver Cable for MTR-3T Series Servo Motors, 10 Ft.

IC641HBR300 Max-ON "Lite" Software for 90-30 Hot Stand By Redundancy

IC800SLM500M2KE25 5000W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647TSSOPCS000 Proficy Troubleshooter Connector: OPC Server Read & Write

PXI-5153

PX-10S

S26361-D1691-A12

ACE-828T

RIO-3310AE

PROX-7360

1492-MCGAT240 Ground Fault Circuit Breaker

1494V-L3 DISCONNECT SWITCH ACCESSORY

软启动器 3RW44656BC46

运行版软件 6AV2104-2KL04-0BD0 SIMATIC WinCC Runtime Advanced Powerpack 8192 PowerTags -> 16384 PowerTags V14

1585J-M4TBJM-0M2 RJ45 Ethernet Media

1756-OB16DK ControlLogix 16 Point Digital Output

188-K1B320 Miniature Circuit Breaker 32 A

194E-FA80-P11 194E Load switch

2090-CFBM7DF-CDAF05 MP-Series 5m Feedback Cable

2090-U5PM-D0901 Ultra 5000 1m Interface Cable

BC646MVSS99 View Standard Edition Unlimited Site License with Proficy GlobalCare Complete - Supports QuickPanel and QuickPanel View (Basic, Inte rmediate, and Loaded)

GC647AUR005 GC Universal Reporting Client 5 Pak

IC200ACC404 VersaMax Micro 14, 23 and 28 spare parts kit. Two terminal strips and four plastic doors and four covers.

IC646CSPR002 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 2X monitored KPIs

IC647IFPLSR00075C iFIX Plus SCADA 75 I/O Server (M1Component Part)

IC660MLA103 Label for IC660BBA103 (Qty 100)

IC697ALG441 Analog Input Expander, Voltage, 16 Channels

IC758WMM020 iGlobalCare Complete 11-20 Users (same site): DataViews for Windows

FlexLogix System 1794-CE3 EXTENDER CABLE FOR TERMINAL BASES, 3 FT/.9M

GuardPLC Systems 1753-OPC GUARDPLC OPC SERVER

Process Control 1757-UPGSIFY UPGRADE DPR RECORDERS QUICKBUILDER I/F

Operator Interface 2711P-T12C6B2 PV PLUS 1250, TOUCH, RIO/DH, AC PS, EXT MEM

Support 9220-TGR SUPT REINSTATEMENT CONTRACT FOR 9220TG

Support 2755-ASNS SUPT RENEWAL CONTRACT FOR 2755ASN

Support F1785-V30BSERD FIRMWARE UPGRADE FOR 1785-V30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350KOE RSVIEW32 WORKS 5K (KOREAN)

RSI Software Products 9701-VWSTJPU1 RSV STUDIO ME TO ENTERPRISE UPG JAPANESE

RSI Software Products 9399-WABLUG WINTELLIGENT LINX LITE USER'S GUIDE

Motion Control 8720MC- -HAS2 DIGITAL HIM

BC646MRB300 Logic PC Runtime 300 I/O

IC300OSW005 Cscape PDA Software with Palm V Series Cable

IC754CBL06CTD 6" TFT QuickPanel Control, Loaded, 24Vdc, Blank

MTR-3T45-I-R-0-M-0RR Servo Motor Metric

PCI-6704

HSB-440I

PEAK715VL-HT(LF)HC

SMB-510BX

FSP180-50PLA

IMB-770

1492-LD4RB201 2-Ckt Resistor Blk,Metal Oxide Film,4mm

1494F-L3 Door Hardware Kit

软启动器 3RW44352BC45

ET 200SP 6ES7193-6AG40-0AA0 BA 1× LC 玻璃光纤/1×FC快连式，光纤最远距离 2KM

1585D-D4UBJM-5 Micro D-Code, QD Style Ethernet Media

1747-UIC SLC USB to DH-485 Converter

1794-IA8 Flex 8 Point Digital Input Module

194E-AA20E 194E Load switch

2080-LC10-12QBB Micro810 12 I/O Smart Relay Controller

2090-CSWM1DF-14AA17 Kinetix Cable Single DSL 2090-Series

20AC2P1C3AYNANC0 PowerFlex 70 AC Drive 20A

GC646MPP001 Proficy GlobalCare Complete for Logic Developer - PLC Professional

HE693OIU197 Compact VF Genius OIU w/numeric keypad, powered by 24VDC

IC609TCU100RR Timer/Counter Setpoint Unit (for S1 Jr & CPU 104, 105, 106)

IC647HSTSC1KM Server to Server Collector for Historian - Standard Server 1000 Points (M4 Key)

IC660BBA100RR Analog I/O Block, 115Vac Power, 4 In/2 Out, Ph B

IC694MDL752 Output module 5/24VDC (TTL) 0.5 amp 32 point negative logic.

IC756WDJ009E-27 DataViews Development System Visual Basic & Java English v2.7

MicroLogix 1500/1769 System 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

PLC-5/1771 System 1771-CP1 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

Distributed I/O 1797-TB3S 3-WIRE EX TERMINAL BASE - SPRING CLAMP

Operator Interface 2711P-B6C20D PV PLUS 600 COLOR, KEY/TOUCH, ETHERNET, DC PS

Support 9323-PA1IR SUPT REINSTATEMENT CONTRACT FOR 9323PA1I

Support 9358-HSTS2500R SUPT REINSTATEMENT CONTRACT FOR 9358HSTS2500

Support F1772-LXPSERA FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7ESE RSLOGIX 5000 STD. TO PRO UPGRADE, SPANISH

RSI Software Products 9305-RSVADDCENE RSVIEW32 ACTIVE DISPLAY DEDICATED CLIENT (ENGLISH)

RSI Software Products 9358-PSMDCE POCKETSMART TM DATA COLLECTOR

Motion Control 2092-DA3 DRIVE, 4.7A/11.3A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0141-B175#7008 AC12/2000 Servo Motor, Holding Brake, 32K Serial Encoder

IC200UDD104 14 point (8) 24VDC In, (6) 24VDC Out (2) 1.0 A, (4) 0.5A, 24VDC Power Supply

IC752BUU000 WinCfg & Datapanel Software Upgrade

MTR-1362-N-D-E-S-MODRR Stepping Motor Nema34 w/Sng 1 7/8 inch Shaft

NI 9219

ROCKY-3703E1V

CTL-1G-3FE

S30810-Q2936-X-9

PRT PRM400

ASM 03-20870-16

D-LINK DFE-530TX

1492-SPM3C400 MCB Supplementary Protector 40 A

软启动器 3RW40461BB15

热电阻模拟量输入信号板 6ES7 231-5PA30-0XB0 SB 1231 AI 1 x 16 位 热电阻

150-SC2NUD SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-TOPS POINT I/O Terminal Base

1783-SFP1GLX 1000LX SFP Fiber Transceiver

193-ESM-VIG-30A-E3T E300/E200 30 Amp Sensing Module

20-750-I2B-E355F330 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA15 MP-Series 15m Servo Power Cable

2099-K7KCB-1 KINETIX 7000 CNTRL BRD ASSY/READOUT SPAR

GA647IFESGDV00075 GCA iFIX Optn: ESig & ERec 75 I/O Dev

GP-2102NT/OBGSB GagePort Digital NT 2-port b (Owens Brockway OEM) - Sales BOM.

IC5007TAX0130 PanelPC 17 inch Standard Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTCC1000KM Calculation Collector for Historian - Standard Server 1,000,000 Points (M4 Key)

IC647STA001 Scheduler Time & Attendance Adapter

IC693MDL742RR 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused

IC756LDV000E-98 DV Development - Inb/Linux RedHat Op Sys, English, Version 9.8

Pico Controllers 1760-IB12XOB4IF 12 DC IN 4 TRANS OUT AI

PLC-5/1771 System 1771-OBD 10/60V DC OUTPUT MODULE, 16 OUTPUTS

Distributed I/O 1791P-8B8P PROFIBUS 24VDC CBLK I/O,8 IN SINK 8 SRCE OUT,BASE

Communications 6001-RIO 1784-KTS/KTX/KTXD RIO SCAN DRIVER DEVMPT TOOLKIT

Operator Interface 2706-PDHPM DH+ COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB025AENE

Support 9515-RSNHS500S SUPT RENEWAL CONTRACT FOR 9515RSNHS500ENE

EtherNet/IP Products 2711P-K7C4D2 PV PLUS 700, KEYPAD, ENET, DC PS, EXT MEM

RSI Software Products 9301-2SE340ITU5R RSVIEW32 RUNTIME 5K-32K OUT-SUPT (IT)

RSI Software Products 9356-PRO2350U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.5000 TAG

Motion Control 1326AB-B740E-M2L MOTOR,SERVO,460V,50.0NM,3400RPM,MULTI,IP67

4261A-4 7 SEG PANEL DISP. 4 DIGITS. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. DUST SEAL

HMI-KPN-401 QuickPanel Keypad for 7.4" QPGCxxx0000

IC693CPU364 CPU 364 Module (240K Bytes configurable user memory), Embedded Ethernet

SPS-50W-2 24 VDC PS, 2.1A, 85-265 VAC INPUT

AKD-P01206-NBEC-0000

PCA-6144V

BICOM A0201-B

X6DHE-G2+

EDC4000

AT MEMORY(64Kx32)

NMS TX3220 NMS31668

1492-SPM1D050 MCB Supplementary Protector 5 A

通用型变频器 6SE6 440-2UC34-5FA1 "45 KW,350 x 850 x 320"

电机启动器 3VU13403MJ00

150-C37NBD SMC-3 37A Smart Motor Controller

1609-P3000A Uninterruptible Power Supply P UPS Acces