SCXI-1104现货 in stock! 欢迎来电咨询~！！

SCXI-1104,

SCXI-1104

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激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

 

宇泰 UT-509

X6DHE-XB

P8B-M/C204

EmCORE-I317

DMC-9940

TDK DSP PCI BOARD

1492-MCAA225 25 A UL489 Miniature Circuit Breaker

1494U-LC100 1494U 100A Copper Lugs

软启动器 3RW44552BC36

Safety Advanced V14 6ES7833-1FA14-0YY5 Upgr. DS V5.4->Safety Adv. V14 SP1 SW DL

1585D-M4UBDM-50 Ethernet Media M12 Patchord

1756-IT6I2 ControlLogix 6 Pt Enhanced TC In Module

1797-PS1E FlexEx Power Supply

194E-E63-1753 63 A 194E Load switch

2090-CFBM6DD-CCAA05 TL-Series 5m Feedback Cable

2090-SCEP0-3 Kinetix 0.3-0.3m Fiber Optic Cable

BC646MDA700 View Development/Runtime 700 I/O with Proficy GlobalCare Complete

GC647ADC002 GC Dashboard Client 2 Pak

HMI-CAB-C51 CABLE PLC-5 KF2

IC641SWP061 Series 90 PCM Development Software (PCOP)

IC647IFCLNTSRO005C iFIX iClientTS Read Only 5 PK (M1Component Part)

IC660EBA106 Electronic Assembly for IC660BBA106

IC695PSD040 RX3i 24VDC power supply, 40 watts.

IC756WRE099E-23 DataViews Runtime for Windows 50-99, Per User, English, Version 2.3

FlexLogix System 1794-OA8K CONFORMAL COATED, 85-132V AC OUTPUT MODULE, 16 PT

PLC-5/1771 System D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

Process Control 1757-PLXSIFS PLX BRISTOL BABCOCK RTU QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15D1 PV PLUS 1000, KEYPAD, CNET, DC PS, STD MEM

Support 9310-WE5200S SUPT RENEWAL CONTRACT FOR 9310WE5200

Support 2706-ND1R SUPT REINSTATEMENT CONTRACT FOR 2706ND1

Support F1785-L40C15SERD FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300PTU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSCRAJPE RSVIEW SE VIEW CLIENT (JAPANESE)

RSI Software Products 9399-PWRGR RSPOWER GETTING RESULTS GUIDE

Motion Control 2098-DSD-HV220-SE HIGH VOLTAGE DRIVE, 47A/94A, ULTRA3000 W/SERCOS

BC646MDC159 Logic Developer - PC & View Development/Runtime I/O

IC300MIX963 emperature Controller I/O Board. 4 temperature bs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP).

IC752SKT006 Mature, order QuickPanel instead. DataPanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-6036E

NBP14111

6456-133-48M

DMC1000B

ROCKY-4782EV-1.1

HSL-TB64-DIN

1492-L16 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16RF Connection Products

软启动器 3RW44243BC35

通信模块 6GK7 542-1AX00-0XE0 CM 1542-1；RJ45，PROFINET 通讯模块

1585-C8EB-S300 Cable Spool Ethernet Media

1746-P2 SLC Rack Mounting Power Supply

1790-8BV8BX CompactBlock LDX 16 Expansion Block

194E-A100-1753-6N 100 A 194E Load switch

20-PP10008 WIRE HARNESS,LARGE,FR10,PF700H,PF700S

2090-CSBM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC-8588-SW-FT Fault Tolerant Ethernet Application for Redundant Host Computers

HE300IBS100 Interbus-S interface board for AF300E$ drives.

IC600KD530RR Standard OIT, Amber, Ver31

IC647HSTES2000KM Historian Enterprise Server 2,000,000 Points (M4 Key)

IC648MNT130 One Year Subbion Renewal for IC693LBR301 (paper manuals)

IC694ALG542CA Conbal Coated RX3i Efficiency combination analog module, 4 in voltage/current and 2 out voltage/current with 16 bit resolution and advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM 5 and above CPU firmware 6.5 and abo

IC756SDV000K-97 DV Development - Solaris Op Sys, Korean, Version 9.7

MicroLogix 1200 System 1762-RPLRTB40 REPLACEMENT,40 PT TERM BLOCK FOR MICROCONTROLLER

PLC-5/1771 System 1771-WD FIELD WIRING ARM, 12 TERMINALS, TIN PLATED

Distributed I/O 1794-IR8 RTD INPUT MODULE, 8 POINT

Communications 9399-WAB32LUGIT RSLINX LITE USER GUIDE (ITALIAN)

Support 6223-5VDMR 6223-5VDM 6200 SERIES VAX SW SUPPORT REINSTATEMENT

Support 9358-BPC30R SUPT REINSTATEMENT CONTRACT FOR 9358BPC30ENE

Support F1771-IRSERA FIRMWARE UPGRADE FOR 1771-IR I/O MODULE

RSI Software Products 9324-RLD0U3ENE RSLOGIX 5000 SERVICE ED TO STD, UPG, ENU

RSI Software Products 9301-2SE350KOU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-HSTS2500U4 UPGRADE: IN-SUPT: HISTORIAN 5K TO 70K TAG

Motion Control 8720SM-015S2ECS3 15 KW/48 AMP, 380 VAC, AC MOTOR WITH SNS60

829-2-1 Thumbwheel Assembly. 2 Digit, 1 True. Dust Seal

IC200MDL631 INPUT 125VDC POS/NEG LOGIC ISO 8PT

IC697CPU780 Hot Standby Redundancy CPU, 386, 12K Discrete I/O, Exp. Mem., Floating Pt.

MTR-1324-E-D-E-S-MODRR Stepping Motor N34 3A Encoder SP MOD=Woodruff Key

ExpressCard-GPIB

EC5-1717CLDNA

Dialogic D/300SC-2E1-120

AIMB-742

HY-1206-2D11

801-8422-01 M

AD16-16(PCI)EV

1492-SPM3B130 MCB Supplementary Protector 13 A

软启动器 3RW40271BB14

通信模块 6ES7 241-1CH32-0XB0 CM1241 RS485/422通讯模块

150-F60NBRB SMC Flex Smart Motor Controller

1734-IA4 POINT I/O 4 Point Digital Input Module

1783-BMS12T4E2CGL Stratix 5700 18 port managed switch

193-EIOGP-42-24D E300/E200 24V DC Control Module

20-750-DCBB1-F6 PowerFlex 750 Frame 6 DC Busbar Kit

2090-CPWM7DF-10AF75 MP-Series 75 m Length Power Cable

2098-DSD-010 Ultra 3000 1kW Servo Drive

G-0001-AS-15 15 Foot Gage Extension Cable

GFK-2084 Analog I/O Products (Built-In Test) Configuration Guide

IC220PWR011 SEGMENT TERMINAL, 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP001 DNP3 Master Protocol for 1000 points

IC647ROC100C ROC:Fisher Remote Operations Controller for 500 Units

IC693MDL632 125 Vdc Input (8 Points)

IC756DVE000E-97 EO GECK (Graphical Editor Construction Kit) - Unix, English, Version 9 .7

MSI-QUAL Quality Management Clients

PLC-5/1771 System 1771-ALX PLC-5 LOCAL I/O ADAPTER MODULE

Distributed I/O 1790-T8BV8BX LDX I/O,24VDC, 8 UNIV IN/8 SRCE OUT EXPN, TERM BLK

Communications 1785-TR10BT AUI TO TW PAIR ENET TRANS

Operator Interface 2711E-NKSW1 REPLACEMENT RUN/PROGRAM SWITCH

Support 9305-RSVADDCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADDCJP

Support 9324-RLD700R SUPT REINSTATEMENT CONTRACT FOR 9324RLD700ENE

DeviceNet Products 9355-WABSNENE RSLINX SINGLE NODE

RSI Software Products 9301-2SE3400ITU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWD2U1 UPGRADE: IN-SUPT: RSWIRE DET JIC ACAD TO PRF PACK

Motion Control 1326AB-B410J-S2K4L MOTOR,SERVO,460V,2.7NM,7250RPM,SINGL,BRK,IP67

2224-LV Greyline OS, 2 Line, (20) 5MM Chars, LCD. ASCII /Serial Interface, 10-30 VDC, NEMA 4

HE800ACC008 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 1)

IC693ACC308 Rack Adaptor Bracket, Series 90-30 10 Slot to 19" (Front Mount)

QPK3D200C2P QUICKPANEL 6" TFT COLOR

TGT-000A-2-0RR Target 2-Axis Motion Control Module

SCC-SG11

Eicon card S94 800-287-03

X7DCA-3

DX1006-1-4-2

P1A-6300P

OLYMPUS MK300-PUO08

1492-SPM1B400-N MCB Supplementary Protector 40 A

直流电源 6EP1437-2BA00 3 相 400-500VAC 输入，24VDC/30A 输出

电机启动器 3VU13400ME00

1497D-A15-M22-0-N 1En Purpose Transber

1607-XT50D1A ArmorPower Single 24VDC Output 50W PS

1769-OB16P CompactLogix 16 Pt 24VDC Prot D/O Module

190S-AND2-CB40C 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-N30-1753-PYS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA12 MP-Series 12m Standard Cable

2090-XXTFMP-S07 MP-Series 7 m Length Feedback Cable

CBL-T7-MB-30 Power/brake cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 30 feet

GF-3041 Connecting FlashCable to Mark 10 BG/BGI Force Gage.

IC200UDR001 14 point PLC,(8) 24VDC In, (6) Relay Out,120V/240 AC Power Supply

IC646TPR700 ProServer 700 I/O Point Runtime System

IC647PATASD0 Proficy PAT - Driver For ASD

IC693ALG442LT Analog Combo Module 4IN/2OUT (LT)

IC752DVT240 VT100 Firmware: DataPanel 240, GE Fanuc Label, Allows DataPanel to be used as standard data entry terminal. UL, cUL, CE, UL1604

IFIXONNODE300C iFIX Upgrade to On-Node 300 Tag Standard Edition Historian with Alarm & Event Option, M1 Key

SLC/1746 System 1746-BAS-T BASIC MODULE (HIGH SPEED)

Industrial Computers 6186-M17SSTR VERSAVIEW 17 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M505A-232 MASTER MODULE - PQ 232 COM

Operator Interface 2711-T6C9L1 PV600 COLOR TOUCH, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3100PTS SUPT RENEWAL CONTRACT FOR 93012SE3100PT

Support 9380-RSBEDEQPR SUPT REINSTATEMENT CONTRACT FOR 9380RSBEDEQP

DeviceNet Products 1738-ADN12 DEVICENET ADAPTER M12

RSI Software Products 9301-2SE3200ZHU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BPCNT60U1R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 03 TO 60

Motion Control MPL-B4520P-SJ24AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,BRK,9.5KG

Motion Control 2090-SCVG150-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,150.0M

GFK-2251 Panel C Industrial Computer User's Manual

IC646MGRS10 Electronic Signature option for a 10 users Procify Change Management system.

MTR-1324-E-D-E-0 Stepping Motor Nema34, Series Wdg, Encoder

QPICTAE0000 10.4 inch Color TFT/ TCP/ Ethernet/ CF Card/ 110VAC

PXIe-5162

MM-5425/512

IOWA-8522

NORCO-690AE

P600VL-D73E

PCI-1724U

1492-PD3C287 760 A Power Distribution Block

中央处理单元 6ES7416-2XK04-0AB0 CPU416-2，2.8MB，40ns，电源 24VDC，MPI/PROFIBUS-DP 主站接口，PROFIBUS-DP 主站接口

变送器 3RS17062FD00

1495-N78 15 A Electrical Interlock Kit

1585J-M8TBJM-3 RJ45 Ethernet Media

1761-CBL-AP00 MicroLogix Cable

188-K3B160-N Miniature Circuit Breaker 16 A

194L-E16-1756 16 A 194L Load Switch

2090-CPBM4DF-16AF12 MP-Series 12m Length Cable

2090-XXNFMF-S12 Kinetix Drives 12m Standard Cable

BC647OEM0411 OEM Edge Program Renewal Additional Key - Historian

GC647PATAXSO Proficy PAT - Driver For All Axsun Technologies Near-Ir Spectrometers - Assist Support

IC200MDD844 Mixed 24VDC POS LOG b group 16 point / 24 VDC output 16 point.

IC646NRF000 Allen-Bradley RF Antenna Communications

IC647MBEC MBE:Modicon Modbus Ethernet 7X

IC670TBM001 Aux. Terminal Strip, Qty. 2, Barrier Style

IC697MDL671 Interrupt Input Module, 14 points

IC800SLR001 External regeneration resistor rated 50 ohm100 Watt for SL and S2K series

ControlLogix/1756 System 1756-BA1 LOGIX5000 BATTERY ASSEMBLY

Industrial Computers 6182H-15BEH6D VVCE 1500, KEY/TOUCH, EXT MEM, RIO/DH, DC

Process Control 1757-DNBEXP05 DEVICENET MODULE EXPANSION, 3-5 MAX

Operator Interface 2711P-ST6BC PV PLUS 600 COLOR, KEY/TOUCH STARTER KIT

Support 9326-AD10USR SUPT REINSTATEMENT CONTRACT FOR 9326AD10USENE

Support 9371-EDDL3S SUPT RENEWAL CONTRACT FOR 9371EDDL3

ControlNet Products 1734-TBQ10 10 MODULE BASES W/ REMOVABLE IEC SCREW TERMINALS

RSI Software Products 9301-2SE240ITU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60U2R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 10 TO 60

Motion Control MPL-A430P-SJ22AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,6.4KG

Motion Control 2090-UXNFDN23-K30 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,30M

CBL-15-MP-30 Power Cable, MTR-1Nxx SPLASHPROOF Stepping Motors, 30 Ft.

IC610PRG120RR LCD Portable Programmer 230Vac (order Prgm. Pack separaby)

IC800SLCEZ050 Encoder Cable, 30-750 W SL Servo Motor, 5 Meters

OC647IFRCPC iFIX Optn: Recipe (M1Component Part)

PXI-2567

PCI748

Inb S3420GP

8170-735-511

SAGP-865EV

TeKnologue PC4304B

1492-MCAA330 30 A UL489 Miniature Circuit Breaker

1494V-DH644-A NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44566BC34

工程组态编程软件 6AV2102-2AA04-0BD5 SIMATIC WinCC Advanced Powerpack WinCC Comfort -> WinCC Advanced V14

1585D-M4UBJM-30 Micro D-Code, QD Style Ethernet Media

1756-L71K ControlLogix 2 MB Controller

1799-12SPCON Embedded Input/Output Accessories

194E-FA00E-PE-TN 194E Load switch

2090-CFBM6DF-CBAA09 TL-Series 9m Feedback Cable

2090-SCNP25-0 Kinetix 25-25m Fiber Optic Cable

BC646MPHS01 Logic Developer PDA Site Lisc Seat - 1 seat

GC647AEC999 GC Efficiency Client - UNL

HMI-CAB-C93 CABLE GE FANUC CMM SNP

IC641SWP745 GMR Phase 4 System and Configuration Software

IC647IFCLNTSRO100M iFIX iClientTS Read Only 100 PK (M4 Part)

IC660EBD110RR Ph B 115Vac 16 CKT Input Electronic Assembly

IC697ACC621 115VAC fan tray to be used with Series 90-70 or RX7i short racks.

IC756WRE499E-23 DataViews Runtime for Windows 100+, Per User, English, Version 2.3

FlexLogix System 1794-OW8K CONFORMAL COATED, RELAY CONTACT OUT, 8 PT ISOLATED

PLC-5/1771 System D6200-6.4.11IT PLC5 PROG. SW INSTRUCTION SET REFERENCE (ITALIAN)

Process Control 1757-PLXSRU300 PLX REDUNDANT SERVER 100 TO 300 POINT EXPANSION

Operator Interface 2711P-T10C4B1 PV PLUS 1000, TOUCH, ENET, AC PS, STD MEM

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