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HWS30-15,

HWS30-15

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　Don Mills 工厂在过去的50多年中，掌握了各种工业技术。尽管各种机器和控制器可维持生产，但它们无法生成持续改进运营所需的无缝数据。
　　“将数据转换成信息完全依靠动手，”Agropur 工业过程经理 Headley Hamilton 说。“全年来自操作员和经理们的各项要求需 2500 小时的班后手工输入。并且需求在增长。考虑到工厂的未来，我知道我们需要现代技术。”
　　数据收集只是其中一项问题。一些自动化技术已处于淘汰的边缘。Hamilton 几乎每天都会接到操作员电话，报告设备问题或停机时间。他没有专注自动化改进，而是需要解决当前的生产问题。万一系统崩溃，Hamilton 需要使用最新备份系统重新启动。
　　问题只有一个：最新系统版本在哪里？
　　“全厂有七台维护笔记本电脑，无法知道您是否使用了最新修改的程序重新启动。不仅手工操作花费时间，而且打电话给每位承包商确保您已获得其更改也需要时间，”Hamilton说。“我们的旧系统每季度只备份一次，每年需要额外花费48小时。仅凭追赶无法优化工厂。”
优秀团队
　　为推动持续改进而非猜测数据，Hamilton 显然认为应采用标准化、全厂范围的平台作为解决方案。正在规划未来的他还需要一个能够在各工厂间无缝共享智能和学习的解决方案。
　　Hamilton 说：“我司决定实施罗克韦尔自动化集成控制和信息解决方案，因为从收料到产品出厂，该解决方案是实现工厂现代化的最佳解决方案。”他和 Grantek Systems Integration 团队合作部署解决方案。该团队是罗克韦尔PartnerNetwork?项目解决方案合作伙伴。
　　标准自动化平台的基础产品包括 Allen-Bradley? 系列的 ControlLogix? 控制器、PowerFlex? 驱动器及罗克韦尔自动化公司的PanelView? 人机交互界面（HMI）硬件。每个人机交互界面均可基于虚拟化服务器运行罗克韦尔FactoryTalk?View Site Edition 软件，为其他各软件奠定标准。这为大量数据转化为有价值信息奠定了基础。
　　该工厂新增控制平台作为项目的一部分，因此主管们开始询问如何从该系统中充分获益。需要获悉生产线基础产能的信息。
　　要回答他们的问题，首先要使用罗克韦尔自动化公司FactoryTalk Metrics软件获取整体设备效率数据。该解决方案收集性能数据，向Hamilton及其团队提供明智决策所需数据。至于是通过增加产品线来提高产能还是从现有设备挖掘产能，Hamilton可查看实际生产数据指导决策。
　　即使手头有宝贵数据，全厂许多用户也无法将其转化为可操作信息。这就需要汇总和分析解决方案，帮助操作员对全厂各来源数据进行可视化并且按需提供报告。
　　Agropur团队在部署信息解决方案前，发现了可降低新控制系统更大的复杂性并且维护单一版本系统的机会。Agropur 安装了罗克韦尔自动化公司 FactoryTalk AssetCentre软件，旨在管理自动化资产和版本控制同时保持文档更新。全厂七台维护笔记本电脑减少至一台。
　　“最初的控制和OEE部署为Don Mills奠定了基础。罗克韦尔自动化公司FactoryTalk VantagePoint?软件通过改善信息的可获取性，可在全厂范围内获取不同系统的各项信息，”Hamilton 说。“该软件将工厂出现的问题汇报给负责持续改进的员工。”
　借助于现代化系统，Hamilton 团队每年可避免2,500小时的手动数据收集时间。此外，使用FactoryTalk AssetCentre软件便捷管理资产，每年可节省48小时。
　　在Agropur的团队获取可靠信息后，迅速启动智能制造，助力持续改进。例如，主管们认为，新增硬件可改善管线润滑油的利用率。创建基准报告、评估新硬件优势，减少润滑油消耗30%。
　　“利用手头数据洞悉任何工厂的情况，这种方式深受众人认可。Hamilton 说：“信息，信息，还是信息！”现已成为决策之前的考虑因素。“借助 FactoryTalk Metrics 软件，我们现在可以洞悉过程，改善绩效。三个月内，仅一种填充剂的生产效率就提升了 25%。”
　　可见性也是缩短停机时间的关键因素。主管们可在新增生产线设备以提高处理效率前，核实产能增加的可能。我们发现午餐、休息和会议造成了 33 小时以上的停机时间。计划变更将浪费的处理时间转化为生产时间。
　　随着员工数据使用的便捷度提高，Headley 希望数据获取更加便捷。
　　“现已快速采用基于信息的协作和决策，我们希望进一步扩展通用平台。一切均得益于移动设备。”Hamilton 说。“使用移动设备了解全厂信息，这是实时智能制造的未来。”
　　力争每年减少 400 万美元的开销。工厂目前的罗克韦尔自动化能源管理软件可测量并验证新能源计划。未来扩展使得生产能源模式分析成为可能，因此，可通过分离人工需求及生成预防性维护计划削减支出。
 

CP8B-1WPB-0140-AZ Power Cable, BM0.5 and BM1 Series Servo Motors, 14 Meters

IC646MDE700 Logic Developer - PC & View (HRT) 700 Tag Runtime & Development System

QPM2D100L2P/B QUICKPANEL MINI MONO LCD BLANK

MTR-3T57-H-R-0-M-0 MTR series metric servo motor with resolver

ZA06B-6120-H011 PSM-11HVi 11 kW high voltage power supply module for Alpha servos

20BD096A3AYNAEC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20F11NC3P5AA0NNNNN PowerFlex 753 AC Packaged Drive

22C-B065A103 PowerFlex 400- 15 kW (20 HP) AC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存储卡8K/步,适用FX1N 710-

6ES7 354-1AH01-0AE0 FM354 伺服电机定位模块

IC-3173

FSC-1613VN

SHT-16B-B1/CPCI

HIVERTEC PPD203

eNSP3-450P

DMC2C80

PIO-32/32T(PCI)H

1492-SPM3B320 MCB Supplementary Protector 32 A

软启动器 3RW40372BB15

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE024K-99 DataViews Runtime for Windows 1-24, Per User, Korean, Version 9.9

FlexLogix System 1794-IA8 85-132 VAC INPUT MODULE, 8 POINT

PLC-5/1771 System D1771-6.5.91 ISOLATED ANALOG INPUT MODULE USER MANUAL

Process Control 1757-PLXSIFC AB RSLINX QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D1 PV PLUS 700, TOUCH, RIO/DH, DC PS, STD MEM

Support 9307-RSP32RENS SUPT RENEWAL CONTRACT FOR 9307RSP32REN

Support GML-DSR SUPT REINSTATEMENT CONTRACT FOR GMLDS

Support F1785-L26BSERC FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ESU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250AJPE RSVIEW SE STATION 250 DISPLAY (JAPANESE)

RSI Software Products 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE

Motion Control 2098-IPD-150-DN DRIVE, 65A/150A, ULTRA5000, DEVICENET

BC646MBW001 Machine Edition View for Quick Panel, Professional Dev Suite with R/T

IC300DQM406 32 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)

IC752PBMU01 Profibus Master/Scanner for ControlStation CE II 6"

MTR-3S65-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K220#S Motor power and brake power straight connector for B2/4000is or B4/4000is motor

20C-CPBS00000000D5 PowerFlex 700 H Control Assembly

20G1ABC750JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N104 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C22D9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC15-5AA1 0.55KW

SC-N4 380VAC/80A 40KW 110V . 220V AC 2NO+2NC

UG221H-SR4 5.7寸 STN 16色 320*240 24VDC

SCC-AI14

VG4C-RT4

ULTICOM XH0303-4

JAPMC-MC2100T1

PenMount PM6200

PREAMP 8001-4107

1492-SPM1C030-N MCB Supplementary Protector 3 A

通用型变频器 6SE6 420-2UD13-7AA1 0.37 KW，73 x 173 x 149

20AC030A0AYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8451-SW-CF MTL8000 CONFIG. SOFTWARE

GPA-602-H1 LVDT Expansion Unit (Half Bridge H1 Blocks), includes G-0602 connectin g cable.

IC600CR610RR 13 inch Series Six Plus CPU Rack w/o Power Supply (8 Slots)

IC647HSTCSEO5000KM eSignature Option for Historian - Enterprise Corporate Server 5,000,000 Points (M4 Key)

IC647WFLESOP Proficy Workflow - eSOP Operating Procedures Templates and Reports

IC694ALG223 Input module, analog 16 point single ended, current.

IC756RDV010K-98 DV Draw Development on IRIX Op Sys, Korean, Version 9.8

MicroLogix 1200 System 1762-OB8 8 POINT 24 VDC SOURCE OUTPUT

PLC-5/1771 System 1771-PM CLUTCK/BRAKE MODULE, (USED IN PAIRS)

Distributed I/O 1794-OB16PK CONFORMAL COAT, 24VDC SOURCE OUT PROTECTED,16 PT

Communications 9399-INTOSFUG INTERCHANGE FOR DIGITAL UNIX USER GUIDE

Support 6200-AGA3R SUPT REINSTATEMENT CONTRACT FOR 6200AGA3

Support 9358-BIZDME1R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERC FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL5350ENE RSLOGIX 5/RSLOGIX EMULATE 5 BUNDLE, CD

RSI Software Products 9301-2SE350ESU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-HSTS2400 RSBIZWARE HISTORIAN SERVER - 32K TAG LIMIT

Motion Control 0041-5075 VITON SHAFT SEAL KIT FOR USE BELOW FOOD LINES,

78004654 Target Replacement Power Supply

IC200MDD847 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT

IC697ACC800 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long.

MTR-1231-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

Z44A730464-G26 "Connector for brake power for all Alpha or Beta motors (except B0.5, Bis or BHVis) or fan power for A40/2000 motor "

20BD077A3ANNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC043AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D013N104 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD21810 Quantum MBUS+ DROP CABLE 8' LFT-HD DEC

294D-FD1P5Z-G2 Variable Frequency Drive

PYC-A1 MY/LY系列安装卡子（100个/包）

1756-OX8I 8点继电器输出模块（每路单独隔离）

PXIe-6356

PCI-2726CL

MPC03-LH

台联E1-4CB TAINET模块 DCS 4E1

PCI-V504

MSC-486SSD

1492-PDEC4 Power Distribution Block Accessory

数字量输入/输出模块 6ES7422-7BL00-0AB0 DO/32 24V DC, 光隔离，0.5A

2097-V33PR5-LM Kinetix 350 2.0kW Servo Drive

ET-GT-5ES-4ST 3 RJ45 Ports, 2 Multimode Fiber Port Ethernet Switch

GFK-2056 VMIC - Analog Input User's Manual - IC697VAL216/232/264

IC220MDL644 INPUT, 24VDC POSITIVE LOGIC, 16PT (REQUIRES 4 IC220TBK122)

IC647DMC005 DataMart 5 Reporting Clients

IC647PWRV00 Proficy Power SCADA Additional Viewer License

IC693MDL250 120 Vac Isolated Input (16 points). Module requires a terminal block IC694TBBx32 or IC693TBSx32).

IC756CDV001J-98 DV Development - Compaq True64 Op Sys Addt'l User, Japanese, Version 9 .8

MSI-PROD-100 Product Management Clients 100 Pack

PLC-5/1771 System 1785-L86B PROTECTED PLC-5/80 CONTROLLER, 100K WORD SRAM

Distributed I/O 1738-FPD FIELD POTENTIAL DISTRIBUTOR

Communications 1784-PCICS CONTROLNET PCI BUS SCANNER & MESSAGING CARD WITH

Operator Interface 2711E-NF2 FUNCTION KEY LEGEND INSERTS, PV1400E KEYPAD

Support 9304-WVR256R SUPT REINSTATEMENT CONTRACT FOR 9304WVR256

Support 9324-RLD25U7ITE RSLOGIX 5000 LITE ITALIAN TO PRO UPGRADE

DeviceNet Products 2711-T6C10L1 PV600 COLOR TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EDETJAC RSWIRE DETAILER/JIC FOR AUTOCAD 14-14.01

Motion Control MPF-A430H-MJ24BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,MULTI,BRK

2024 Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, NEMA 4

HE693THM166 16 ch. J, K, N, T, E, R, S, B, C 0.5 癈 resolution, 癈/癋 units, 16 alarms

IC670MDL644 24VDC Pos./Neg. Logic Fast Input 16pt Grouped

QPJ-ABR-201 MODULE AB REMOTE I/O

STXPBS016 STXi Profibus with relay output, 16 points, expandable to 8 additional modules.

20BC2P1A3AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC456JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B5P0N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140DDO35300C Quantum 开关量DC输出,32点,24VDC,4组隔离,0.5A/点,

284D-FVD7P6Z-25-CR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3X-A11 光纤放大器, 晶体管输出 NPN 80mA, 电源:12-30VDC

ADAM-4017 模拟信号输入模块、6路差分、2路单端

PXI-2595

92-005721-XXX

FC-GMESB-CDR04/5

M1Z-5500V

NuPR0-761

ASP-8100-FFX

1492-MCBA2H50 50 A Ul489 Miniature Circuit Breaker

1494V-DJ644-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44576BC34

CBL-3T-MP-30 Power cable for MTR-3T50 or MTR-3T60 series servo motors. 30 feet

GF-0912R/OBG Connecting FlashCable to Fowler Sylvac, Metronics, Mettler, Omega, Tol edo (OBG).

IC200UAR014 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 at 2 amp ), 120V/240VAC Power Supply

IC646TDV700 700 I/O Point Development System

IC647NXM000 Proficy Tracker Order Execution Management

IC693ALG223CA Conbal Coated Analog Current Input module, 16 channel single ended/8 channel differential.

IC752CTD450RR Display Station - 9.5 inch active matrix VGA (640x480) infrared touch scre en/ 16 color support/ Pentium 133/ 32M/ 1.2 Gig hard driv e/ expansion slots/ Ethernet/ with CIMPLCITY HMI and Win NT

IC800VMM20LNKSE25 2 kW VersaMotion servo motor (6.37 Nm)

SLC/1746 System 1746-QS SYNCHRONIZED AXES MODULE FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-SLCDROM CD DRIVE READ ONLY (SLIM)

Application-specific products 1403-NENET COMMUNICATION MODULE (ETHERNET)

Operator Interface 2711-K6C5 PV600 COLOR KEY, RS232 (DH485)

Support 9301-2SE2500PTS SUPT RENEWAL CONTRACT FOR 93012SE2500PT

Support 9380-RSB500R SUPT REINSTATEMENT CONTRACT FOR 9380RSB500

DeviceNet Products 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

RSI Software Products 9301-2SE3200DEU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BPC60U1R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 03 TO 60

Motion Control MPL-B430P-RJ24AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,BRK,9.1KG

Motion Control 2090-SCEP32-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,32.0M

GFK-1062 Series 90-70 High Speed Counter User's Manual

IC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

MSP-POT-IN1 Obsolete - 1KW in / Pulse out

QPI-ABR-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: AB Remote I/O/ UL/ cUL/ CE / UL1604

20BC022A3AYNAND0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GD014AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PC910JN2NNNNN-LD-P22 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT10CM PanelView Plus Display Module

280D-FN-25-C ArmorStart Direct Online Starter

C200HG-CPU53-E CPU单元? 内存15.2K最大I/O点数:1184点 带时钟

PCA-6188 全长P4CPU卡，带显卡，网卡、370结构，支持800M外频CPU

PCI-6284

PROX-1635

SJ-SN-150

ADLINK PCI-7432

PBP-08P4

PCI-4148C

1492-L3QS-W Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX7 Cable Mechanism

软启动器 3RW44263BC36

BC647OEM0111B OEM Edge Renewal Add't Key - iFIX

GC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run Globalcare Complete part

IC200ERM001CA EXPANSION RECEIVER ISOLATED CONFORMAL COATED

IC646NGS000 Sharp TCP/IP Communications

IC647IPCC IPC:Honeywell IPC 620

IC670MDL643RR 5/12Vdc Pos/Neg Logic Input 16 pt. Grouped

IC697MDL341RR 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIZ010 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-DHRIO DH+/RIO BRIDGE/SCANNER MODULE

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

Process Control 1757-PFBUL100 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RVAC REPLACMENT AC POWER TERMINAL BLOCK, QTY 10

Support 9357-DNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357DNETMDAD3E

Support 9363-MAILMANR SUPT REINSTATEMENT CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-232ASC POINT I/O RS232 ASCII INTERFACE

RSI Software Products 9301-2SE2403KOE RSVIEW32 WORKS 32K WITH RSLINX (KOREAN)

RSI Software Products 9358-B10U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MJ24AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,30M

CBL-149 Cable.SIMATIC T.I. 535 Port 2 (RS-232)

IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0402 400W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M iFIX WebSpace 20 Additional Users (M4 key)

20AD2P1A3AYYANC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DD011A0EYNANBNE PowerFlex 700S AC Drive 20D

20P21AD996RA0NNN PowerFlex DC Drive 996 A

2711-NM15 PanelView Accessory

280-PWRM22H-M14 ArmorStart Three-Phase Power Media

3G3JV-A4022 5.9KVA 5.5A 2.2KW 三相AC380-460V/50HZ/60HZ

6ES7422-1BL00-0AA0 32点数字输出,24VDC

NI 5752

EPI-1816VL2NA

ALTI-TTAS-12

X8DTL-I

SV-V4125 PCB-S024-16

GT-X00-SD-PCI

ASB-L712-D2550-4G-R1.10

1492-SPM3C020-N MCB Supplementary Protector 2 A

软启动器 3RW40362BB05

BC646MDA159 View Development/Runtime 1500 I/O with Proficy GlobalCare Complete

GC647ACN001 GC Enterprise Connector

HMI-CAB-C120 CABLE GE FANUC 90/30 CPU, RJ11 11 Serial Port

IC641SWP042 Series 90 Protocol (SNP) Driver, DOS, Multi-Use License

IC647IFCLNTSRO001K iFIX iClientTS Read Only 1 PK (M1 Kit Part)

IC660EBA105 Electronic Assembly for IC660BBA105

IC695PSA140 120/240VAC, 125VDC Multipurpose Power Supply is suitable for use in load -sharing and redundancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane. It can be used as the only power supply in the backplan

IC756WRE049K-99 DataViews Runtime for Windows 25-49, Per User, Korean, Version 9.9

FlexLogix System 1794-OA8 85-132 VAC OUTPUT MODULE, 8 POINT

PLC-5/1771 System D1785-6.5.12 PLC5 ETHERNET PROGRAMMABLE CONTROLERS USERS MANUAL

Process Control 1757-PLXSIFQ PLX SIEMENS S5 & TI PLC VIA H1/TF QUICKBUILDER I/F

Operator Interface 2711P-K10C15B1 PV PLUS 1000, KEYPAD, CNET, AC PS, STD MEM

Support 9310-WE0200S SUPT RENEWAL CONTRACT FOR 9310WE0200

Support 2706-MB1R SUPT REINSTATEMENT CONTRACT FOR 2706MB1