1、引言
由于当今的PLC拥有强大的优势、可靠的工作性能和卓越的功效，被广泛的应用于各行各业的自动化与现代化控制领域中，此处由于组态技术和产生和其与PLC控制的结合应用，使得应用PLC技术的控制领域不断向更快捷与更深层次的方向发展。
2、项目简介
2.1行业介绍
粉碎机是一种将较大尺寸的固体材料加工成较小尺寸的加工机械，按其种类主要可分为粗碎机、中碎机、细磨机、超细磨机，其常用的加工方法主要有压轧式、剪断式、冲击式、研磨式等四种，另外为了保证粉碎机生产的安全与可靠，其粉碎装置通常采用变频器来控制。目前粉碎机主要用于对冶金、建材、化工、矿山等多种行业的产品物料进行颗粒化或粉末化的加工与生产。
2.3客户需求
1、采用集中控制方式，运用稳定可靠的工业网络，可以在工业计算机中实现对现场设备快速、高效的操作、监控。
2、工业计算机对设备运行数据进行实时采集、显示、保存；在设备发生报警时立即发生声光报警，并对报警信息进行记录；并提供历史运行数据和报警信息查询功能。
3、在网络发生故障，上位机电脑不能操作时，仍然可以通过现场触摸人机界面进行设备操作，使设备正常工作，实现断网不停机。
4、控制器内部程序进行工艺连锁设计，对设备进行连锁控制；图形化的操作界面引导操作员正确、快递、高效的设备进行操作。
2.4解决方案
首先根据被控对象的工作过程，使用组态王创建对应的监控演示画面，再次通过网络与PLC建立实体连接，进行实时采集数据机发送命令。
粉碎机由永宏FBs-40MAT控制，实现了一套简单、成本低、可靠、高效的覆膜机控制器硬件系统。该控制器经过现场长时间运行测试，完全满足辅模机系统的各种指标，得到了很好的实际应用。Baldor Electric Motor 3phase 40HP 3525 RPM # M2538T
Hypneumat Automatic Air Feed Drill 4.5" Stroke # 350
Grove Flexaline Gear Reducer NEW 90Degr 25/1 # HMQ230
Hydro-Line Air Cylinder 3-1/4"X12" A5F-3-1/4H-138-2N-N
Aro Air Operated Fluid Pump 3450PSI max # 650492-411
Aro Air Operated Fluid Pump 150PSI max # 613100-1
Parker Hydraulic Cylinder NEW 2.5"X1"Stroke # H-2HLU19
Ortman Hydraulic Cylinder 2"X6" CP-E16-M12X2-5POL NEW # TLD2.00X6.00N/C
Parker Air Cylinder 2MA 2.5"X6" 2.50CC2MAUV14AC6.00
Parker Air Cylinder 2A 1-1/2" X 21" 01.50CJ2A412AC21.00
Vickers Air Cylinder MS2 I 3-14"X12" # TL01GRCC1AA12000
TRD Air Cylinder Multi Piston NEW 3-1/4"X1" #3-1/4X1X4S
Nippon Orbmark Hydraulic Motor 8.9 Cube 1" # 160-2PC
Aro Slow Speed Air Motor 900RPM Dual Rotation # 8208A
Yuken Hydraulic Flow Control Valve New FG-02-30-30
Parker Hydraulic Flow Control CP-E16-M12X2-5POL Valve 11GPM # FG3PKCLG
Airtec Pneumatic 2 hand Anti Tie Down Device PR-1240-01
Parker/Telepneumatic Air 2 Hand Anti Tie Down Unit PXPA
Ross Logic Air Two Hand Anti Tie Down Device W1868A2002
Aro Two Hand Anti Tie Down Unit 50/125PSI # 59191
Mead Anti Tie Down ValveTwo Hand Air Actuator CSV-102LS
Roman Weld Transber 120KVA 1 phase # F446120J1AAW
Roman Weld Transber 60 KVA 1 phase # S46660X2239WX
Hubbell Cutout Fused 100 amp NEW # C710112P
Allen Bradley Dataliner Display CP-E16-M12X2-5POL Unit # 2706-D11J2
Celesco Transducer Display # SE2000-4500-0000-1111
Pacific SAIS Single Channel Case
BEI Electronic Encoder H25D-1800-ABD-8 LED-SM16-S12V
Branson Sonic Weld Gun Unit #871 Gun Power Supply 187P
Medar Medweld 3000 AC Welding Control # 3025F/T93302
Rexroth Hydraulic Valve M-3SEW1OU13/420MG96N9K4/BIZ
Industrial Devices Electric Cylinder # D208A-4-MFS-FT1
Industrial Devices Electric Cylinder # D208A-2-MFS-FT1
Lasco Zone Monitor 24VDC - 0.75amp Model 5000EX
Vickers Hydraulic Power CP-E16-M12X2-5POL Unit 25HP/60GPM Pump # 45V60A
Rexroth Hydraulic Dual Pilot Check Valve D03 #Z2S6-1-64
Vickers Hydraulic Check Valve # C5G-825-S3
Vickers Hydraulic Check Valve 4 bolt # C5G-825-S25
Vickers Hydraulic Check Valve 4 bolt # C5G-825
Vickers Electric/Hydraulic Valve D08 # DG5S8-2ATMWLB20
Vickers Remote Electically Modulated Relief Valve 1-1/4
Vickers Hydraulic Reducing Valve D08 # DGX-06-1FE60
Vickers Hydraulic Solenoid Relief Valve CC5100ACVHWLB90
Thomson Accuglide Linear Unit NEW 20D Size # CG20DEAN
McGill Camfollower Unit NEW # CF3/4SB CP-E16-M12X2-5POL
McGill Camfollower Unit NEW # CF3/4
Lin-Act Air Cylinder 5X4 A4 #5.00LS-A40WL-5X4.00-4BB-HK
Lin-Act Air Cylinder 5X4Stroke 5.00LS-A40WL5X400-2-U-_C
Charlynn Hydraulic Motor Foot Bracket 10,000 Series 5"
ITT Grinnell Air Diaphram Valve NEW PVC # 3312
General Electric Motor 3phase NEW 1/3HP # 5K36FG505Y
Reliance Electric Motor NEW 1/3HP 3450RPM #P56X5022M-0X
Reliance Electric Motor NEW 1/2HP # P48G1305NYB
General Electric Motor NEW 1/4HP 1725RPM # 5K36GG868
Dayton Elect Motor 3phase CP-E16-M12X2-5POL New 145T 2HP 3450RPM # 3N084
Century Motor 3 phase 3HP 3450/2850 #8-141445-02
Dayton Electric Motor 3phase 1HP 3450RPM NEW # 3N235-A
Watlow Electric Heater Unit 3KW 480V 3 phase # BHS717-5
