前言:首先希望各位工控朋友耐心看完本文,希望你能从中吸取教训,不再犯同样安全方面的错误。关于电气安全方面的问题大家也可以在回复中展开讨论。
A06B-0162-B175-0003 FANUC各位朋友都是做工控的,经常和电打交道,对设备接地线的作用也都知道。但在实际工作中对地线重视或不重视却是另一回事,我就曾经碰到过这样的电工,甚至认为地线没用,接不接无所谓,或者认为只是暂时调试用临时电不用接地线,等调试好了正式电源引过来后再接地线。这两种对地线漠视的态度是非常令人担心的。下面以我亲身经历的一次触电事故为例,介绍一下设备接地的作用,希望能引起大家的重视,也能从中吸取教训。
年前我们在天津调试安装一台设备,该设备比较高(大概2米多),是使用SIEMENS M420变频器驱动的。由于现场还没有正式电源,于是我们从现场引了一条临时电来调试设备。A06B-0162-B175-0003 FANUC设备都基本调试好了,但还是有一点小问题,需要到设备的上部调整一下一个开关的位置。我们现场有一位电工自高奋勇地就去找梯子,但找了半天也没找到。这时主,他看到设备旁边有一个金属钢架(就是那种埋在地下,用来挂大理石用的钢架),于是他就想顺着钢架到设备上去(如下图所示)。而我们另外几个人也认为是小问题,他一个人就能搞定,于是在下面有说有笑也没太在意。偶然我向他的方向瞟了一眼,却发现他一只手扶着钢架的一条横杠,另一只手搭在设备上,看上去像想上却又上不去的样子,并且还听见从他口中发出“咕隆咕隆”的声音。我一看情形有点不对,就赶快把插头拔掉了,他也就从钢架上跳了下来。我们大家看他脸色苍白,就问他发生了什么事。他说:我刚把手搭在设备上就被动不了了,上也上不去,下也下不来,喊了好几声让你们快停电。大家都被吓坏了,也无心再工作,把工具收拾好就回宾馆休息了。
20071119182438441.jpg
事后我用万用表量了一下设备和钢架间的电压,竟然高达120V。分析一下这次事故的原因大概有以下几个方面:
(1)事后我们查看,A06B-0162-B175-0003 FANUC现场用的插座虽然也是三眼插座,但实际上插座线只是两根,接地接线柱上根本就没接线,这也是造成本次触电事故的主要原因;
(2)由于设备是变频器驱动的,变频器驱动的设备都多多少少都有漏电(这也就是变频器进线端不能安装漏保的原因),有的漏电大,有的漏电小,像这台设备漏电这么大的也少见;
(3)用来攀登的钢架实际上相当于接地体,当人还没离开钢架时手就接触了漏电的设备,相当于设备通过人体接地了,这时人会造成触电事故。
由此,我们总结教训如下:
(1)电气设备一定要接地,而且一定要可靠接地,不要图工作的快捷和方便和抱着侥幸心理而忽视接地,否则可能会造成不可挽回的代价;
(2)在工作中一定要使用质量合格的电工产品,不要图便宜购买不合格的产品。像这次的罪魁祸首---插座就是我们一个工人师傅,图购买方便在附近一个五金杂货店买的。经过这次事故,我就经常叮嘱别人,买东西,尤其是电气方面的东西,一定不要图便宜,否则可能会给自己或他人造成不可挽回的损失;
(3)A06B-0162-B175-0003 FANUC电工操作是一个协同工作的问题,无论是现场操作人员,还是陪同人员,在工作中一定要倍加注意。操作人员要注意操作的规程,而陪同人员则要严密注意操作人员的动向,一发现非正常情况应该马上做出正确的反应。像这次触电人员说他喊让停电了,实际上我们当时在场的人员谁也没听到,只听到他嗓子中发出“咕隆咕隆”的声音(可能这次因为电压低,他还有意识喊吧),并且发现得还算及时,没造成重大损失。
不管怎样,这次因为漏电电压还不算大和发现及时,没有造成重大损失。我也希望看到我这篇文章的各位朋友能够从中吸取教训,重视工作中的安全问题。
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CALIBRE PCI93 BUS COMMUNICATIONS BOARD
API Controls DM 224, DM-224I-E ,Motor Driver
Scientific Atlanta IF Modulator 99002 P/N A99002.125
ACC8S Stepper Motor Interface Board, Delta Tau Data System 602644-100
YOKOGAWA F3SP38 SEQUENCE CPU
YOKOGAWA F3NC12 POSITION
YOKOGAWA F3YD64 TR OUTPUT
YOKOGAWA F3XD64 DC INPUT
Hitachi WJ200-007SF 1HP 1-phase 200-240volt INVERTER
fei 18634-B BIAS,FPS
SCADPack 5504 CONTROL MICROSYSTEMS 8 CH THERMOCOUPLE INPUT
SBS PMC-GIGABIT-DFX Dual fiber GBIC ports
Inb PRO/1000 PT Quad Port Bypass Server Adapter PCI-E EXPI9014PT
Spirent Netcom GX1420B 1-Port 100/1000Base Ethernet Adapter
Agilent 16700-66511 16700-68717 Multb PC Board
Agilent E2928A 32/64bit 66MHz PCI Exerciser and Analyzer Opt #300
Spirent Netcom SmarBits ML-7710 10/100 Fast Ethene
ASM HiPEC MOTION SOLUTION 01-18948/A
Agilent 53131A Universal Frequency Counter/Timer 5GHz Opt 050
Pro-face 2980070-04 GP2301-LG41-24V PANEL
ROCKY R538TXV V6.2 233MHz 128MB SINGLE BOARD COMPUTER
PORTWELL ROBO-678N 800MHz 256MB SINGLE BOARD COMPUTER
INDUSTRY BOARD PEAK 555 1GB 256MB HALF SIZE CPU CARD
U500 CONTROL BD. 690D1470 (REV.C4) ESP760
PCL-746+ 4 PORT RS232/422/485 CARD
NATIONAL INSTRUMENTS IMAQ PCI-1422 185652D/E/F-02
OMRON CPU42 C200HE-CPU42-E PROGRAMMABLE CONTROLLER
ORIENTAL AXUD25A SPEED CONTROL UNIT
YAKOGAWA PS495 0950-2211 Power Supply for 54750A 83480A E2602A
NSK ESA ESA-0810A35-21.1 DRIVER
Agilent E4432B Signal Generator ESG-D SERIES
HP / Agilent 08360-60209 YO PHASE DETECTOR BOARD
HP / Agilent 08360-60014 SWEEP GENERATOR BOARD
HP / Agilent 08360-60188 PULSE 50 GHZ Board
HP / Agilent 08360-60010 FRACTIONAL N Board
HP / Agilent 08360-60206 ALC Board
HP / Agilent 08360-60264 CPU Board
Rofin Sinar SeNr 804 4101 with 707-3294
EMC 100-561-091 8 Port GBE I/O Board WITH 2 SFP Transceiver
EMC 100-561-040 4 Port 4Gb Fibre I/O Board WITH 4 X Finisar P/N:019-078-032
National Instruments NI 184677C-01 PCI 8-Port RS232 Serial Interface
National Instruments PCI-6071E 184411E-01 Multifunction DAQ
ACUITY IMAGING LG-3 Frame Grabber REV C PC
Delta Tau PMAC-PCI 603588-104 603605-106 Flex CPU
MYCOM UPS52-130 5-PHASE MOTOR DRIVER
Cognex MVS-8602e CFG-8602E-001 RevC Opt H9 Camera Link PCI Express Frame Grabber
Euresys DOMINO ALPHA 2 EUR 1160_A2_4 REV.A2 Frame Grabber Card
Accelnet 800-1593B DIGITAL DRIVE
HP / Agilent 4156B 04155-66501 CPU and GSP BOARD
HP / Agilent 04155-66502 Analog to Digital Converter Board
GALIL DMC1730 3 AXIS MOTION CONTROLLER
LUCAS EGLOFF AG TFM 064-06-09-F 4 Axes Servo Drive
Panasonic N1F8RC12A LA8000-625 + FA8000-635 Camera Controller
GUZIK 307870 BEETLE
GUZIK 310360 PCI HOST ADAPTER
Agilent 89605B 75000 SERIES C
BECKHOFF FC9004 FC 9004 PCI Ethernet
HP 54751A 20 GHz MODULE
HP 54711A ATTENUATOR
Processor Interface Board for Tektronix TDS8000 Digital Sampling Oscilloscope
COGNEX VME 4200 EX SERIES VPM-4214EXK-00 MACHINE VISION
FORCE SPARC P/N: 105949 PCA MEM 50L-5/256
COGNEX VM16 203-0043-R B1 BOARD
OREGON MICRO SYSTEMS PC58-8 ISA MOTION CONTROLLER
OREGON MICRO SYSTEMS VME 44
Matrox Genesis GEN/X/00/8/STD
EMC CX3-40F CLARiiON 100-562-144 Storage Processor Blade
HEWLETT PACKARD E1740E 75000 SERIES C TIME INTERVAL ANALYZER
YASKAWA JUSP-ACP05KAA 200V SERVO DRIVE
Kollmorgen Servostar 600 610 S61000-SE
GALIL DMC-2260 Ethernet 10/100-baseT/RS232 6-axis MOTION CONTROLLER
VAT PM-5 641PM-16PM-1003/047 ADAPTIVE PRESSURE CONTROLLER
COMPACTPCI COMPACT PCI NEC NBC-I NBC-IC5B 277-055175-006 SBC
XYCOM DIO XVME-244 DIGITAL I/O VME BOARD
ESEC SA 931.900/2
PHILLIPS PG3752 SBIP 40 MHz VME BOARD 8122 284 3651
ESEC SA 92120 SYS68K / CPU-655 P/N:100606
SBS Technologies IP-488 IEEE-488 Instrumentation Bus IP IndustryPack
TEWS VIPC627-ET VME carrier card with four IP Sl
INTEL EXPI9404PF PRO/1000 PF QUAD PORT SERVER ADAPTER
MICRO STEP MC-5514 5-phase stepping motor driver
EDWARDS ED-D39620000 controller For Edwards turbomolecular pumps
AGILENT N1912-60002 DISPLAY INTERFACE BOARD
LQ038Q5DR01 SHARP LCD SCREEN FOR AGILENT N1913A
PCI-7851 HIGH SPEED LINK MASTER CONTROLLER INTERFACE
AVAL DATA AVME-132BF MPU-32BF TSM-132-2
HITACHI ZOSEN HIMV-134 C PCB CARD, HIMV134 HIMV 134
Kollmorgen Servostar 600 606 S60600-SE
HEWLETT PACKARD 82350A 82350-66501 REV B PCI CARD
ADLINK HSL-D132-M-N DISCRETE INPUT MODULE
Advantech PCI-7432 64-CH Isolated Digital I/O card
Jenaer Antriebstechnik ECOSTEP 100 100-AA-000-000
CYBEROPTICS PWA800 9232 REV:B BOARD
Inb PRO/1000 PT DUAL PORT NEW
HITACHI L200-004NFEF INVERTER DRIVE
ARCOM SYSTEM PCADADIO BOARD
CORECO VGAPCI OC-VGA0-K400 XR-M130-16050
CORECO OCULUS F/64P OC-F640-PD600 XR-M130-16010 Frame Grabber
Matrox HELIOS XCL ODYSSEY XCL FRAME GRABBER
RVSI 53002 REV-A VME SLAVE PROCESSOR with TTM610-E-16
YASKAWA JEPMC-REP2000 VER.A1 MECHATROLINK REPEATER
SEMICAPS SEMSCOPE SSS9905012
RVSI 53114 REV P Power Board
COGNEX In-Sight 3000 800-5808-2R RevB Camera head
YOKOGAWA F3RZ81-ON RS232 INTERFACE MODULE
ORIENTAL MOTOR 21K6GN-SWM AC MAGNETIC BRAKE MOTOR
HP 4156A PRECISION SEMICONDUCTOR PARAMETER ANALYZER
YOKOGAWA F3BU09-0N BASE
ISOMET D325-BS DEFLECTOR DRIVER
COGNEX VPM-3434-1 VM22A 203-0079-RA FRAME GRABBER
MATROX Meteor II MET2-MC/4/16F 751-0301 Multi-Channel
NuDAQ PCI-7296 Opto-22 Compatible 96-CH Digital I/O
PHYTRON CCD 93-70 MINI-H-24 Stepper Motor Drive
YASKAWA DR2-02AC-NY41 SERVOPACK
MYCOM PSU50-133 STEPPER MOTOR DRIVER
PCB Z-322J X5952NC-45
OMRON 3G8B2-NO020 OUTPUT BOARD
Dalsa X64-CL OC-64C0-02080 FRAME GRABBER
Matrox Solios eA/XA SOLM4AE SOL6M4AE PCIe Frame Grabber
Agilent 111-00043+D0 Interface Card
Teknic SST-1000-JCX Servo Stepper Drive
SIMCO 4009180 VISION CONTROLLER
VICOR VI-FKE6-CMX POWER SUPPLY 750W
HEWLETT PACKARD E3082-61014 BOARD
HEWLETT PACKARD E3005-61050 BOARD
OLYMPUS DV214600-01 AQ5276 For BH3-MJL
Mitutoyo PCI-QVNET MP244101 PCI Card
Mitutoyo QVMC-3B MP244002 PCI Card
Agilent 34905-26511 50Ohm DUAL 4:1 MUX BOARD
Motorola CPV5000 SBC Compac CPCI card
VISION SYSTEMS 7100028.10 BOARD
FEI COMPANY QUAD AMP 150-002580 DRIVER BOARD
Agilent E4404-60034 E4404-20034 Board
GALIL DMC1740 4 AXIS MOTION CONTROLLER CARD
MYCOM INS50 INS50-120 Stepping Motor Driver
RVSI 68410 with 61095 2in1 Boards
TRANSTECH PARALLEL SYSTEM TMB08-NIC1T2
RVSI 151123 Board
RVSI 151477 Board
RVSI 151458 Board
RVSI 150487-61 Board
RVSI 308295-01 Board
RVSI 61162 Parsytec TPM-Box.Rev 2 Art-No:6103-01
RVSI Acuity Imaging 070-200200 Rev C PCI Frame Grabber
AVG UTICOR PCI 185 185-24A2F008E2 OPERATOR INTERFACE
Gidding & Lewis DSM015 Centurion Micro DSM Drive
PACIFIC SCIENTIFIC 6415-001-N-N-N STEPPER DRIVE
ANORAD SMA8415-1C54-003-1A-1 73777 BRUSHLESS SERVO AMP
DELL XR997 10GB PCIe Server Network Adapter
Toshiba IK-C40MR Camera Power Supply
Dell W670G Broadcom 5708 quad 10/100/1000 WW126 DRAC 5
FORCE PENT/CPCI-736 R2 1G-1200-L512 P/N: 120406 Rev H
OMRON E5ZD E5ZD-8H01P Board
iNCAA COMPUTER PC-ATB2 PC-ATB2-5632
Motorola MVME 340B 01-W3787B01B Board
MEI Motion Engineering PC/DSP + SCALE Interface Module
PCI-PDISO16 16 Relays and 16 Isolated Digital Input Car
Humo HVME101 HVME-101 16-Bit CPU VME Module
LMKPCI4P Indexer Motion Control Card
MATROX Meteor II METEOR2-MC/4B MC/4B Frame Grabber
OMRON C200PC-ISA13 C200PC with C200PC-CN221 Cable
Rofin Sinar ALI3 625-120300654 PCI Card
Rofin PCLD ALI RETRO 3 625-101108100 ISA Card
GALIL DMC-1770 7AXIS MOTION CONTROLLER REV E
ADVANTECH PCI-1610 4PORT HIGH SPEED COMMUNICATION CARD
RVSI 51828 VME MASTER BOARD REV-A
RVSI 51829 VME MASTER BOARD REV-A
RVSI 49335 VME MASTER BOARD REV-B
FUJI COGNEX 4800 VME-48316-32F Rev F Vision Controller Board
RVSI 69532 AXIS DRIVER (GS7000) BOARD
RVSI 53115 REV G Sensor Control Configuration & ASSE
RVSI 63514 SENSOR CONTROL BOARD
RVSI 53200 TPA INTERFACE BOARD
RVSI 50935 REMOTE POWER BOARD
FLOROD CORPORATION LCM-308 LCM CONTROL PANEL
EURESYS GRABLINK VALUE 1191 PCI FRAME GRABBER
COGNEX 8110-CVM6-32 VM22A 203-0079-RA FRAME GRABBER
ZEISS AXIOVERT 405M 451706-9010
ADLINK HSL-DI8DO8-C-NN 8-CH Discrete Input/Output Modul
YASKAWA A1A2CN2-FK JUSP-A1A2CN2-FK SERVO DRIVE
RVSI Acuity Imaging 070-200000 045-200001 Frame Grabber
TEKTRONIX TMS818 PROBE ADAPTER BUS Support PCI EXPRESS
Tektronix TMS817 Probe Adapter PCI Express probe Head
FORCE SPARC CPU-5V CPU-5V/64-100-2 VME WITH MEMORY
BALDOR DBSC102-GAAW AC SERVO DRIVE
TECHNOSOFT IPM240-5E INTELLIGENT SERVO DRIVER
FORCE COMPUTERS SYS68K/CPU-6S5 SYS68KCPU6S5
MOTOROLA MVME147SRF MVME-147SRF CPU BOARD
IVC-4200 4-Channel MPEG-4 Video Capture Card