INCOFLUXR 6 埋弧焊剂
INCOFLUX 6 埋弧焊剂是一种烧结焊剂，设计与INCONEL 61／82、NI-ROD 44和NILO CF36 焊丝匹配使用。这种焊剂的典型应用是Nickel 200合金自身之间或与钢之间的开坡口焊接，以及与INCONEL 61匹配使用在碳钢表面进行堆焊。这种焊剂也可以与INCONEL 82填充金属相匹配，形成多达三层的堆焊层。（注意：如果需要更多的堆焊层，应当使用INCOFLUX 4埋弧焊剂INCONEL 82填充金属）。NI-ROD 44填充金属和INCOFLUX 6 埋弧焊剂匹配可以用于铸铁之间以及铸铁和钢之间的埋弧焊接。INCOFLUX 6 埋弧焊剂也可以与NILO CF36填充金属匹配用于INVAR合金和NILO 36合金的焊接。
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焊接参数：开坡口焊或堆焊：应用DCEP电流方式和窄焊道 |
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焊丝直径 |
电流／安培 |
电压／伏特 |
焊接速度 |
电极干伸长 |
焊剂层厚度 |
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0.062 in 1.6 mm |
250 |
28-30 |
10-12 in/min 250-305mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
250-300 |
30-33 |
8-11 in/min 200-280mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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电极摆动堆焊：应用DCEN电流方式，当焊丝直径为0.062 in时，摆动频率为50-70周／分；当焊丝直径为0.093 in时，摆动频率为35-60周／分 |
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0.062 in 1.6 mm |
240-260 |
32-34 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
1/2-1 in 13-25 mm |
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0.093 in 2.4mm |
300-400 |
34-37 |
4 in/min 100mm/min |
7/8-1 in 22-25 mm |
3/4-5/4 in 19-32 mm |
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储藏和干燥条件
焊剂密封在未开启的容器中可以无限期保存。如果焊剂暴露于潮湿环境中，可以在500oF保温烘干2小时或600oF保温烘干1小时后使用。
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焊剂颗粒尺寸 泰勒制网目：10×100目
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包装 桶盖上带有橡胶密封垫圈的60磅聚乙烯桶密封包装
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The INCOFLUX 6 submerged arc welding agent is a sinter welding flux which is designed to match INCONEL 61/82, ni-rod 44 and NILO CF36 welding wire. The typical application of this kind of flux is Nickel 200 alloy itself between or between steel and the open groove welding, and INCONEL 61 matching USES on carbon steel surface for surfacing. The flux can also be matched with the INCONEL 82 filler bl, bing up to three layers of surfacing. (note: if more layers are needed, INCOFLUX 4 submerged arc welding agent INCONEL 82 should be used. Ni-rod 44 filler bl and INCOFLUX 6 submerged arc welding agent can be used for the submerged arc welding between cast iron and steel and steel. The INCOFLUX 6 submerged arc welding agent can also be used to match the NILO CF36 filler bl for the welding of INVAR alloy and NILO 36 alloy.
Welding beters: open groove welding or surfacing: apply DCEP current and narrow weld path
Electrode dry extension flux layer thickness of wire diameter current/ampere voltage/v welding speed electrode
0.062 in
1.6 mm 250 28-30 10-12 in/min
In 250-305 - mm/min 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 250-300 30-33 8-11 in/min
In 200-280 - mm/min 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Electrode swing surfacing welding: the use of DCEN current mode, when the wire diameter is 0.062 in, the oscillation frequency is 50-70 weeks/min; When the wire diameter is 0.093 in, the oscillation frequency is 35-60 weeks/min
0.062 in
1.6 mm 240-2632-34 4 in/min
100 mm/min in 7/8-1
1/2-1 in 22 to 25 mm
13 to 25 mm
0.093 in
2.4mm 300-400 34-37 4 in/min
100 mm/min in 7/8-1
22-25 mm 3/4-5/4 in
19 to 32 mm
Storage and drying conditions
The flux seals can be kept indefiniby in unopened containers. If the solder is exposed to wet conditions, it can be used after an hour of thermal insulation drying for 2 hours or 600oF.
Flux particle size
Taylor's mesh: 10 times 100
packaging
The barrel cover is covered with a 60 - pound polyethylene barrel sealed with rubber gasket
