IC697ALG441
IC697ALG441
IC697ALG441
原系统电机是185kW的6极绕线式电机,在平时工作电流在280-380A,为保证安全,提升机上行或下行起动时,是要加制动的,起动完成后一瞬间再松开制动。在这种情况下运行电流有时候会超过电机额定电流,达到400多安培。变频调速后,提升机上行或下行起动时,仍是要加制动的,变频器输出频率到0.3Hz有足够大的力矩时再松开制动。尽管0.3Hz以下电机处于堵转状态,但由于输出频率低,输出电压也低,电机不会过流。在生产中,装载的物料有时可能会超载,考虑重载加速时间短,选型时变频器容量需要加大,本例变频器为280kW,这样有利于电机在过载时候变频器有足够的过载能力。
原有提升机系统的改造按以下几个步骤进行:
(1)变频系统操作时和原来工频系统在设备状态上有所不同,在提升机控制台上有个凸轮控制器,(其作用是利用控制器的多接点当作提升机的档位控制接触器,调节转子电阻的阻值大小,对应低高速档。)除开油路部分的控制触点以外的所有接点弹簧全部已被去掉,这样有利于在使用角位控制时候减少操作阻力。
(2)再将绕线式电机的转子绕组全部短接。
(3)利用原来的凸轮控制器,在凸轮控制器的后方轴上安装自整角机,与凸轮控制器的中心轴同心,这样利用原来上升和下放的操作模式。对应凸轮控制器的正负角度,分别角度是108°和-108°,自整角机把这个角位信号以脉冲形式送给角位变送器,角位变送器再根据正负角度对应输出+108°与-108°时的+10V和-10V的模拟电压信号,变频器接收±10V作为正反转运行信号。
(4)利用原凸轮控制器控制制动油路系统,在凸轮控制器上中心点到相对应两边第一个触头须使用。度过两边的触点后,随着操纵杆的推动平滑地过渡到±108°。在操纵杆未打到油路系统触点时,自整角机已经识别到角位的变化,对应角位变送器就会有正负电压的输出,因为在油路系统未打开之前变频器是有很低的频率输出(0~0.3Hz)。油路未打开刹车系统就处于制动状态,通过变频器内部的逻辑单元、算术单元和比较器等相关功能进行设置,过渡了两个接触点的清零位置,使得在操纵杆在过油路触点时候变频器在0.2Hz以下运行,得到非常好的控制效果。
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